CEN12LA500

NTSB accident investigation · Air Tractor AT-502B · Newellton, LA · August 1, 2012

Accident · No injuriesLimited investigationFinal report
Date
August 1, 2012, 14:30 local (19:30 UTC)
Place
Newellton, LA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N5128UAir Tractor AT-502B
Defining event
Takeoff: Runway excursion
Weather
Visual (VMC) · Day
Status
Completed · report July 30, 2014
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA Baton Rouge FSDO
FAA report
20120801016739A
Case key
84537

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot's inadequate takeoff planning and his use of an improper flap setting, which resulted in a runway excursion and collision with terrain during takeoff.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Wing structure: trailing edge flapsAircraft › Aircraft structures · Incorrect use/operationAir Tractor AT-502B: 2 casesAll aircraft: 33 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that, during the takeoff, the airplane's tail rose when the airplane was about halfway down the runway, but the airplane did not get airborne. The airplane exited the end of the 2,750-foot-long, 75-feet-wide, asphalt runway; struck a road embankment; and continued rolling about 600 feet into a cotton field, which resulted in substantial damage to the wings and empennage. The pilot reported no preaccident mechanical malfunctions or failures with the airplane that would have precluded normal operation. The examination of the airplane's electric flap actuator jackscrew revealed that it was extended out about 2.5 inches, which indicates that the flaps were set at 20 degrees at the time of the accident. The pilot reported that the operating weight at the time of the accident was 10,283 lbs and that the airplane's maximum gross weight was 10,480 lbs; however, the airplane flight manual specified a maximum certificated takeoff weight of 8,000 lbs. Regulations and guidance related to agricultural application flights in restricted-category airplanes allowed for operations at weights up to 31 percent above the certificated gross takeoff weight, or 10,480 lbs; however, the airplane manufacturer did not authorize takeoffs with flaps extended more than 10 degrees. Performance data indicated that, at a maximum certificated gross weight of 8,000 lbs with 10 degrees of flaps, a takeoff distance on a hard surface runway of about 2,800 feet was required. The airplane flight manual did not contain takeoff data for weights or flap settings more than 8,000 lbs and 10 degrees, respectively; however, a 2,750-foot-long runway was inadequate.

Factual narrative

On August 1, 2012, at 1430 central daylight time, an Air Tractor AT-502B, N5128U, sustained substantial damage during an attempted takeoff from Kifer Airport (LS83), Newellton, Louisiana. The pilot was not injured. The airplane was registered to Precision Air of Franklin, LLC, and operated by Delta Dusters, LLC, under the provisions of the 14 Code of Federal Regulations Part 137 as an agricultural application flight. Visual meteorological conditions prevailed for the flight, which was not operated on a flight plan. The flight was originating at the time of the accident. The pilot reported that he had loaded 400 gallons of water and chemical onboard the airplane. He lowered the flaps for takeoff. During the takeoff roll, he checked that the engine temperature remained within the normal range during takeoff. He did not check the torque during takeoff, but it had been normal for the previous flights that morning. The airplane's tail came up about half way down the runway, but the airplane was unable to get airborne. The airplane went off the end of runway 24 (2,750 feet by 75 feet, asphalt), struck a road embankment, and continued rolling about 600 feet into a cotton field, which resulted in substantial damage to the wings and empennage. The pilot reported no preaccident mechanical malfunctions or failures with the airplane that would have precluded normal operation. Federal Aviation Administration inspectors' examination of the airplane's electric flap actuator jackscrew revealed that it was run out about 2.5 inches, indicating the flaps were set at 20 degrees. The airplane flight manual stated that takeoffs with a full chemical hopper load from a short field should be made with a 10-degree flap deflection. The flight manual did not authorize takeoffs with flaps extended in excess of 10 degrees. The pilot reported an operating weight at the time of the accident of 10,283 lbs., with a maximum gross weight of 10,480 lbs. The airplane manufacturer's documentation specified a maximum certificated takeoff weight of 8,000 lbs. Regulations and FAA guidance allow agricultural operators of restricted category airplanes to operate at weights in excess of the maximum certificated weights. In accordance with Civil Aeronautics Manual (CAM) 8 and Advisory Circular 20-33B, the airplane manufacturer demonstrated operations at 9,400 lbs. However, the guidance allowed operations of the AT-502B at weights up to 31-percent above the certificated takeoff weight (10,480 lbs.) provided that the operator performed a flight check confirming safe flight characteristics at that weight. The airplane flight manual noted a takeoff distance required to clear a 50-foot obstacle of about 2,800 feet. This distance was applicable to departure from a hard surface runway, at a gross weight of 8,000 lbs. with 10 degrees flaps, at a pressure altitude of 0 feet (sea level), and an ambient temperature of 35 degrees Celsius. The flight manual did not contain takeoff data for weights orflap settings in excess of 8,000 lbs. and 10 degrees, respectively. The airplane manufacturer did not recommend that takeoffs be attempted with more than 10 degrees of flap. At 1453, the surface weather observation at the Vicksburg Tallulah Regional Airport, Vicksburg, Mississippi, located about 25 nautical miles northeast of LS83 was: wind 200 at 6 knots, 10 miles visibility, few clouds at 4,700 feet, temperature 36 degrees Celsius (C), dew point 24 degrees C, altimeter 29.93 inches of mercury. Calculations of the relevant meteorological data indicated that the density altitude was 2,765 feet.

Aircraft

Registration
N5128U
Reported as
Air Tractor AT-502B
Category
Airplane
Serial number
502B-0477
Airframe hours
7,554
Engine
P&W PT6-34AG, 750 horsepower, turbo prop
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Delta Dusters LLC
Registered owner
Precision Air Of Franklin LLC
Airworthiness certificate
Special, Restricted (Special)
Last inspection
100 hour · July 25, 2012
Departed
LS83 · Newellton, LA
Destination
LS83 · Newellton, LA
Airport
LS83 · Kifer Airport, runway 24, 2,750 × 75 ft, asphalt
Equipment
Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
67
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, With waivers/limitations
Last flight review
December 17, 2011
Seat
Single
Flight hours
22,835 total · 2,500 in this make and model · 200 in the last 90 days · 75 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
200° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
97 °F, dew point 75 °F
Altimeter
29.93 inHg
Observed at
TVR, 21 nm away

Docket · 5

The files NTSB released with the investigation on July 2, 2014, on NTSB’s docket system: statements, records, photos and specialists’ reports. 14.4 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.