CEN14LA461

NTSB accident investigation · Cessna 310K · El Dorado, KS · August 27, 2014

Accident · No injuriesLimited investigationFinal report
Date
August 27, 2014, 10:45 local (15:45 UTC)
Place
El Dorado, KS
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N101JBCessna 310K
Defining event
Takeoff: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed · report October 19, 2015
Report
Approved by Office Director
NTSB office
Central Region
Parties
AVP-100, Cessna Aircraft Company
Case key
89964

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A fatigue failure of the left engine’s throttle cable, which resulted in the loss of left engine power.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine fuel and control: fuel control/carburetorAircraft › Aircraft power plant · Fatigue/wear/corrosionCessna 310K: 2 casesAll aircraft: 195 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot and passenger planned on conducting a proficiency flight in the twin-engine airplane. The pilot reported that, after a normal engine run-up and takeoff, they proceeded to another airport to conduct touch-and-go landings. The pilot landed the airplane, and, during takeoff, the airplane drifted left. He then added right rudder and checked his engine instruments and noted that the left engine was not producing full power; however, the airplane was traveling about 110 to 112 mph, so he chose to continue the takeoff. Shortly after becoming airborne, the pilot realized that the airplane was not accelerating or climbing. He then reduced engine power and conducted a forced landing. An initial examination of the airplane revealed that the left engine's throttle cable had broken near the engine connection end. Further examination of the individual wire cable strands revealed fracture surfaces consistent with fatigue. The examination also revealed a shallow circumferential swage on the cable's tube/ball-type connection; however, it could not be determined if the shallow swage was due to improper manufacturing or deterioration of the joint over years/hours of use. The accident is consistent with the loss of left engine power due to a fatigue failure of its throttle cable. The throttle cable time/hours in service could not be determined because maintenance records were not available.

Factual narrative

On August 27, 2014, about 1045 central daylight time, a Cessna 310K, twin-engine airplane, N101JB, lost engine power shortly after takeoff from the El Dorado/Captain Jack Thomas Memorial Airport, (KEQA), El Dorado, Kansas. The airline transport rated pilot and sole passenger were not injured. The airplane was substantially damaged during the forced landing. The airplane was registered to and operated by Lakepoint Aviation II, LLC, Augusta, Kansas, under the provisions of 14 Code of Federal Regulations Part 91 as a proficiency flight. Visual meteorological conditions prevailed and a flight plan was not filed.The flight was planned as part of the FAA's (Federal Aviation Administration) proficiency program for inspectors. The pilot reported that they did a normal preflight and run-up, before departing from the Colonel James Jabara Airport (KAAO), Wichita, Kansas. They then flew to KEQA, to do some touch-and-goes. The pilot reported that as he approached the airport he was slightly high, so he selected full flaps and had the propeller levers full forward. The pilot added that he re-established the glidepath and landed on the first 500 feet of the runway. He asked the passenger to retract the flaps and he added power for the takeoff. The passenger called "flaps up" as they continued the takeoff roll. Shortly thereafter, the airplane started to track left of centerline, the pilot applied right rudder to correct the drift and then checked his engine instruments. The left engine was not producing power. With the airplane at 110-112 mph, full power on the right engine, and partial power on the left engine, the pilot elected to continue the takeoff. After getting airborne, the pilot made a slight left turn to avoid a set of trees. He added that it was apparent that the airplane was not accelerating nor climbing, so he reduced power for a forced landing in a field. During the landing, the right main gear and nose wheel landing collapsed, and airplane sustained substantial damage to the right wing. Examination of the airplane revealed that the left engine's throttle cable had separated; both left and right engine throttle cables were removed for examination. The NTSB, FAA, and technical representatives from Cessna Aircraft Company met at the company's engineering facility in Wichita, Kansas to examine the throttle cables. The airplane's original maintenance records were lost/not provided to Lakepoint Aviation, so new logs were generated and the previous maintenance history was unknown. Since there were no previous maintenance records, the time/hours on the throttle cable was not determined. The examination of the broken cable revealed that the individual wire cable strands showed facture surfaces consistent with fatigue and ductile overload. Additionally, the swivel connection end of the cable had a shallow circumferential swage. The shallow swage meant that the ball connection on the swivel connection tube, allowed the tube to slide out of the swagedconnection. As a result, during throttle movement, the cable strands would be subject to bending (fatigue) loads. The examination was unable to determine if the (shallow) swage on the broken cable was the result of improper manufacturing, or deterioration of the joint over years/hours of service.

Aircraft

Registration
N101JB
Reported as
Cessna 310K
Category
Airplane
Serial number
310K0110
Built
1966
Engines
Cont Motor IO-470 SERIES, reciprocatingCont Motor I0-470 SERIES, reciprocating
Damage
Substantial damage
Flight
Other work use · Part 91
Operator
Lakepoint Aviation II LLC
Registered owner
Lakepoint Aviation II LLC
Airworthiness certificate
Standard, Normal
Departed
KEQA · El Dorado, KS
Destination
KAAO · Wichita, KS
Airport
KEQA · El Dorado/Captain Jack Thomas, runway 33, 4,200 × 75 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
54
Injuries
None
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, With waivers/limitations
Seat
Left
Restraint
Lap only
Flight hours
8,000 total · 83.3 in this make and model · 73 in the last 90 days · 21.2 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 64 °F
Altimeter
30.12 inHg
Observed at
KEQA

Docket · 5

The files NTSB released with the investigation on September 11, 2015, on NTSB’s docket system: statements, records, photos and specialists’ reports. 9.3 MB in all.