CEN15LA286

NTSB accident investigation · Don W Guice Zodiac 601XL · Seagoville, TX · June 29, 2015

Accident · No injuriesLimited investigationFinal report
Date
June 29, 2015, 11:30 local (16:30 UTC)
Place
Seagoville, TX
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N253DGDon W Guice Zodiac 601XL
Defining event
Enroute-cruise: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed · report September 14, 2016
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA Flight Standards
FAA report
20150629010189A
Case key
91461

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The engine overheating, which resulted in a partial loss of engine power, due to the pilot's operation of the engine with a higher-than-specified oil quantity level.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine (reciprocating): recip eng oil sysAircraft › Aircraft power plant · Incorrect service/maintenanceDon W Guice ZODIAC 601XL: 1 caseAll aircraft: 130 casesProbable cause
Maintenance: scheduled/routine maintenancePersonnel issues › Task performance · Owner/builderDon W Guice ZODIAC 601XL: 1 caseAll aircraft: 320 casesProbable cause
TerrainEnvironmental issues › Physical environment · Contributed to outcomeDon W Guice ZODIAC 601XL: 1 caseAll aircraft: 267 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The sport pilot was conducting a personal cross-country flight in the experimental, amateur-built airplane. The pilot reported that, as the flight approached the destination airport, the high oil temperature warning light illuminated. The pilot's attempts to remedy the situation were successful but only for a few minutes, after which, the high oil temperature warning again illuminated, and the engine subsequently began running roughly. Smooth engine operation could only be obtained by reducing the engine speed. However, at that power setting, the airplane would not maintain altitude. The pilot subsequently executed a forced landing to a field, and during the landing roll, the nose landing gear collapsed, and the airplane then nosed over. A postaccident examination of the engine did not reveal any mechanical failures. The pilot reported that he intentionally ran the engine with more oil than specified in an attempt to reduce the operating temperatures. When checked at the accident site, the engine oil quantity was higher than the upper limit on the oil dipstick. The engine manufacturer had previously issued a service bulletin, which noted that operating the engine with the oil quantity above the upper limit can result in oil temperatures significantly higher than when operating the engine at the lower limit. It is likely that the operation of the engine with a higher-than-specified oil quantity level resulted in the engine overheating and subsequently losing partial power.

Factual narrative

On June 29, 2015, about 1130 central daylight time, an experimental, amateur-built Guice Zodiac 601XL airplane, N253DG, was substantially damaged during a forced landing near Seagoville, Texas. The pilot and passenger were not injured. The airplane was registered to and operated by the pilot under the provisions of 14 Code of Federal Regulations Part 91 as a personal flight. Visual meteorological conditions prevailed for the flight, which was not operated on a flight plan. The flight originated from the Lone Star Executive Airport (CXO), Houston, Texas, about 1000. The intended destination was the Mesquite Metro Airport (HQZ), Mesquite, Texas.The pilot reported that the high oil temperature warning illuminated as he approached the destination airport. His attempts to remedy the situation were successful, but only for a few minutes. The high oil temperature warning illuminated again and the engine subsequently began running rough. He insured that the fullest fuel tank was selected and turned on the fuel boost pump. However, smooth engine operation could only be obtained by reducing the engine speed to about 2,000 rpm. Unfortunately, at that power setting, the airplane would not maintain altitude. With a dense wooded area between the current position and the airport, the pilot setup for a forced landing to an open hay field. However, a set of power lines intervened and he ultimately selected a field with waist high grass. During the landing, the nose landing gear collapsed and the airplane nosed over resulting in fuselage and wing damage. Federal Aviation Administration inspectors conducted a postaccident examination. The examination did not reveal any mechanical failures with respect to the engine assembly. The pilot reportedly informed the inspectors that he intentionally ran the engine with about one-half quart more oil than specified in an attempt to reduce engine operating temperatures. When checked at the accident site, the engine oil quantity was higher than the upper limit on the oil dipstick. The Jabiru 3300 is a six-cylinder, horizontally opposed, air cooled, direct drive, reciprocating engine. It is capable of developing 120 horsepower at 3,300 rpm. The accident engine, serial number 33A1561, had accumulated about 195 hours total time in service. The most recent condition inspection was completed on September 17, 2014, at 163.6 hours total time in service. The logbook provided did not contain any entries subsequent to the condition inspection. Jabiru issued a service bulletin regarding engine cooling applicable to the Jabiru J230 light sport airplanes, which are powered by the Jabiru 3300 engine. The service bulletin specifically noted that the engine oil level has a "strong effect on oil temperatures." In addition, the bulletin stated: "For all 3300 engines, the lowest oil temperatures are achieved when the oil level is set on the lower dipstick mark. . . . Note that testing has shown that setting the oil level slightly above the upperdipstick mark (i.e. slightly over-full) can result in oil temperatures 15 [degrees] C higher than when set at the lower mark."

Aircraft

Registration
N253DG
Reported as
Don W Guice Zodiac 601XL
Category
Airplane, amateur-built
Serial number
6-5247
Built
2012
Airframe hours
195
Engine
Jabiru 3300A, 120 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · September 17, 2014 · 34 hours before
Departed
CXO · Lone Star Exec, TX
Destination
HQZ · Mesquite, TX
Airport
HQZ · Mesquite Metro
Equipment
Electronic primary flight display, Electronic multifunction display, Electronic flight bag or handheld device, Auto-pilot, Onboard weather

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
65
Injuries
None
Certificate
Sport Pilot
Airplane ratings
Single-engine land
Medical
Sport pilot
Last flight review
October 10, 2014
Seat
Left
Restraint
3-point
Flight hours
249 total · 150 in this make and model · 188 as pilot in command · 5 in the last 90 days · 5 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
200° at 5 knots
Visibility
10 statute miles
Temperature
90 °F, dew point 73 °F
Altimeter
29.98 inHg
Observed at
HQZ, 5 nm away

Docket · 5

The files NTSB released with the investigation on June 28, 2016, on NTSB’s docket system: statements, records, photos and specialists’ reports. 4.6 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.