CEN16LA151

NTSB accident investigation · Cirrus Design SR20 · Caldwell, TX · April 10, 2016

Accident · No injuriesLimited investigationFinal report
Date
April 10, 2016, 15:34 local (20:34 UTC)
Place
Caldwell, TX
Injuries
4 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N8PYCirrus Design SR20
Defining event
Enroute-cruise: Powerplant sys/comp malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report July 20, 2017
Report
Approved by Office Director
NTSB office
Central Region
Parties
Cirrus Aircraft, FAA FSDO, Continental Motors
FAA report
20160410015139A
Case key
93003

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of the No. 5 cylinder's exhaust pipe for undetermined reasons, which resulted in a partial loss of engine power. Contributing to the accident was the pilot’s fast and long landing, which led to a runway overrun.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine exhaust: collector/nozzleAircraft › Aircraft power plant · FailureCirrus Design SR20: 1 caseAll aircraft: 3 casesProbable cause
Performance/control parameters: surface speed/brakingAircraft › Aircraft oper/perf/capability · Incorrect use/operationCirrus Design SR20: 2 casesAll aircraft: 238 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

While in cruise flight, the private pilot experienced a vibration and noise that seemed to be originating from the engine. He reported that the engine rpm became erratic, and the airplane became harder to control due to the unusual vibration. As the pilot proceeded to the closest airport for a precautionary landing, the engine "seemed to be starting and stopping" or sputtering. The pilot reported that, before touching down on the 3,252-foot-long runway, the engine experienced a total loss of power. He flared the airplane above the runway and touched down at a higher-than-normal speed. The airplane bounced and settled onto the runway near its midpoint. Despite full braking action, the pilot was unable to stop the airplane, and it overran the runway before colliding with a tree and fence. An examination of the engine found that the exhaust pipe had fractured from the No. 5 cylinder; however, the reason for the separation could not be determined. No additional preimpact anomalies were detected with the engine that would have precluded normal operation. The airplane's multifunction display recorded the airplane's flight and engine parameters. Data showed a large drop in exhaust gas temperature of the No. 5 cylinder consistent with a failure of the exhaust pipe. The data revealed that, during the landing, the engine was operating until just before the airplane came to rest when the manifold pressure increased to ambient pressure.

Factual narrative

On April 10, 2016, at 1534 central daylight time, a Cirrus SR20 airplane, N8PY, exited the end of the runway after a precautionary landing at Caldwell Municipal Airport (RWV), Caldwell, Texas. The private pilot and three passengers were not injured. The airplane was substantially damaged. The airplane was registered to Second Chance Wings LLC and operated by a private individual under the provisions of 14 Code of Federal Regulations Part 91 as a personal flight. Visual meteorological conditions prevailed for the flight, which operated with visual flight rules flight following.According to the pilot, while en route he started to feel an unusual vibration and noise that seemed to originate from the engine. The engine rpm became erratic and the airplane became harder to control due to the vibrations. He contacted air traffic control and reported the difficulty he was experiencing with the airplane. The pilot did not want to declare an emergency and air traffic control informed the pilot that the closest airfield (RWV) was 6 miles behind his current direction. As the pilot proceeded to the airport, he reported that the engine "seemed to be starting and stopping" or sputtering. The pilot did not see the airport quick enough for a straight in approach, so he circled the airport to land on runway 15. During the circle, the engine sputtering got worse. Prior to touching down on the 3,252-ft long runway, the pilot reported that the engine sputtered to a stop and the pilot then slipped the airplane to the runway. He flared the airplane and touched down with about 60% runway remaining (about 1,950 ft) and at a higher than normal approach speed. The airplane bounced and touched down again near mid-field. Using full braking action, the pilot was unable to keep the airplane on the runway and it overran the runway and collided with a tree and a fence. An examination of the engine found that the exhaust pipe had fractured from the No. 5 cylinder. No additional preimpact anomalies were detected with the engine that would have precluded normal operation. The airplane was equipped with an Avidyne Primary Flight Display and Multifunction Flight Display. Data recorded by these devices was downloaded and reviewed. On the accident flight, the No. 5 cylinder exhaust gas temperature (EGT) was consistently lower than the other cylinders, while the cylinder head temperatures were all similar. At 1525:48, No. 5 EGT was 1290° Fahrenheit (F) and at 1525:54, the EGT decreased to 93° F and continued to rapidly decrease. Between 1525:54 and 1532:30, engine rpm fluctuated between 2,080 and 2,400 rpm, fuel flow varied between 9 and 14 gallons per hour (GPH), and manifold pressure varied between 24 and 26 inches of mercury (inHg). Between 1532:36 and 1533:00, rpm stabilized about 1890, fuel flow varied between 6 and 8 GPH, and manifold pressure was between 21 and 23 inHg. Between 1533:24 and 1533:54, engine rpm decreased from 1,880 to 1,300, fuel flow remained constant at 2 GPH,and manifold pressure varied from 7 to 12 inHg. Altitude data put the airplane's touch down between 1533:42 and 1533:54. At 1534:00, engine rpm was 40, fuel flow was 0, and manifold pressure was 30 inHg.

Aircraft

Registration
N8PY
Reported as
Cirrus Design SR20 (NO SERIES)
Category
Airplane
Serial number
1645
Built
2006
Airframe hours
1,766.4
Engine
Cont Motor IO-360-ES, 210 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · January 29, 2016 · 25.5 hours before
Departed
4R7 · Eunice, LA
Destination
RYW · Lago Vista, TX
Flight plan
VFR
Airport
RWV · Caldwell Muni, runway 15, 3,252 × 50 ft, asphalt
Equipment
Electronic multifunction display, Electronic primary flight display, Onboard weather, Stall warning system, Airframe parachute, Auto-pilot, Electronic flight bag or handheld device

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
37
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Without waivers/limitations
Last flight review
February 6, 2016
Seat
Left
Restraint
4-point
Flight hours
135 total · 22 in this make and model · 90 as pilot in command · 35 in the last 90 days · 8 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
150° at 16 knots, gusting 19
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 61 °F
Altimeter
29.95 inHg
Observed at
KRWV

Docket · 7

The files NTSB released with the investigation on May 11, 2017, on NTSB’s docket system: statements, records, photos and specialists’ reports. 4.1 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.