CEN17LA180

NTSB accident investigation · Brokaw Bergon F Zodiac · Orangeville, IL · May 12, 2017

Accident · Serious injuriesLimited investigationFinal report
Date
May 11, 2017, 19:45 local (May 12, 2017, 00:45 UTC)
Place
Orangeville, IL
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N1041NBrokaw Bergon F Zodiac
Defining event
Initial climb: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed · report January 25, 2018
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA FSDO, Rotax Aircraft engines - Rotech Flight Safety
FAA report
20170511021479A
Case key
95163

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The total loss of engine power due to fuel starvation.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid levelBrokaw Bergon F ZODIAC: 1 caseAll aircraft: 1,695 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot returned to a private airstrip after a 35-minute flight and planned to perform a touch-and-go takeoff. However, after takeoff and while climbing, the engine started to run rough and then lost power. The pilot selected a field for the forced landing, during which the airplane impacted terrain hard and then came to rest upright. An examination of the airplane revealed that the right fuel tank appeared empty, that fuel was visible in the left tank, and that only residual fuel remained in the header tank, which was breached during the accident. A fuel pump circuit breaker was found open, and the fuel selector was found in the "off" position. The examination of the engine revealed that the engine's three-bladed propeller did not exhibit rotational signatures, indicating that the engine was not running at impact. The spark plugs were removed and appeared normal. The engine was then rotated by hand, and thumb compression and continuity through the drive/valve train were established. Both carburetor float bowls were removed and were empty of fuel; no contaminants or obstructions were noted. The gascolator was removed, and only a small amount of fuel was found; the fuel pump was removed, and only minimal fuel was found. An engine test run was then conducted at power, and the engine ran for several minutes; no anomalies were noted. The fuel source was removed to see how long the engine would run on the residual fuel in the system. Within several minutes, the engine began running rough and then lost power. A postrun examination of the carburetor float bowls, fuel pump, and gascolator revealed an absence of fuel in each, similar to their condition before the engine test run. The accident is consistent with fuel starvation, likely due to the fuel not transferring from a wing fuel tank to the header tank, either due to an open fuel pump circuit or because the right wing fuel tank was empty.

Factual narrative

On May 11, 2017, about 1945 central daylight time, a Brokaw Bergon Zodiac airplane, N1041N conducted a forced landing near Orangeville, Illinois. The pilot received serious injuries and the airplane was substantially damaged during the accident. The airplane was registered to and operated by a private individual under the provisions of the 14 Code of Federal Regulations Part 91 as a personal flight. Visual meteorological conditions prevailed at the time. The pilot reported that he had flown for 35 minutes and planned to do another takeoff and landing at his private airstrip. Just after the takeoff and while he was in the climb, the engine started to run rough and then lost power. The pilot selected a hay field for the forced landing; however, the airplane impacted terrain hard and came then to rest up-right. The responding Federal Aviation Administration (FAA) inspector noted substantial damage to the airplane's fuselage and wings. The right wing fuel tank appeared empty, fuel was visible in the left wing fuel tank, and only residual fuel remained in the header tank, which appeared to have been breached during the impact. A fuel pump circuit breaker was also open, and the fuel selector was in the off position. The airplane was recovered to the pilot's hangar, and an examination was conducted by an FAA inspector and a technical representative from the engine manufacturer on May 20, 2017. The engine's three bladed propeller (with one broken blade) was absent rotational signatures; the sparkplugs were removed and appeared normal. The engine was then rotated by hand and a thumb compression and continuity check through the drive/valve train was established. Both carburetor float bowls were removed and were empty of fuel; no contaminants or obstructions were noted. The gascolator was removed and only a small amount of fuel was found. The fuel line to the gascolator was then placed in a container of automobile fuel. The engine was then started and run to power for several minutes; no abnormalities were noted. With the fuel source removed, the engine ran rough, then lost power. A post run examination of the carburetor float bowls, fuel pump, and gascolator found levels of fuel similar to that found prior to the engine run.

Aircraft

Registration
N1041N
Reported as
Brokaw Bergon F Zodiac (HD)
Category
Airplane, amateur-built
Serial number
6-3013-HDS
Built
1997
Airframe hours
196.6
Engine
Bombardier ROTAX 912, 80 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · March 21, 2010
Departed
Orangeville, IL
Destination
Orangeville, IL

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
53
Injuries
Serious
Certificate
Private
Airplane ratings
Single-engine land
Medical
Sport pilot, Without waivers/limitations
Last flight review
April 3, 2007
Seat
Left
Restraint
3-point
Flight hours
560 total · 97 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
120° at 3 knots
Visibility
10 statute miles
Lowest ceiling
4,800 ft broken
Temperature
63 °F, dew point 54 °F
Altimeter
29.96 inHg
Observed at
KFEP

Docket · 2

The files NTSB released with the investigation on November 16, 2017, on NTSB’s docket system: statements, records, photos and specialists’ reports. 1.1 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.