CEN19FA030

NTSB accident investigation · Cessna 441 · Harmon, ND · November 18, 2018

Accident · FatalClass 2 · FieldFinal report
Date
November 17, 2018, 22:40 local (Nov 18, 2018, 04:40 UTC)
Place
Harmon, ND
Injuries
3 fatal
Damage
Destroyed
Phase of flight
Maneuvering
Aircraft
N441CXCessna 441
Defining event
Maneuvering: Aircraft structural failure
Weather
Visual (VMC) · Night
Status
Completed
Report
Approved by Office Director
Investigation class
Class 2
NTSB office
Central Region
Parties
FAA AVP-100, Textron Aviation, FAA Flight Standards District Office, Bismarck Air Medical, Honeywell Aerospace
FAA report
20181118024819A
Case key
98652

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot's failure to maintain control of the airplane in dark night conditions that resulted in an in-flight positive overload failure of the wings and the subsequent in-flight breakup of the airplane.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Wing structure: center wing box (on wing)Aircraft › Aircraft structures · Capability exceededCessna 441: 1 caseAll aircraft: 2 casesProbable cause
Use of equip/info: aircraft controlPersonnel issues › Task performance · PilotCessna 441: 6 casesAll aircraft: 9,295 casesProbable cause
Performance/control parameters: pitch controlAircraft › Aircraft oper/perf/capability · Incorrect use/operationCessna 441: 1 caseAll aircraft: 526 cases
Light condition: darkEnvironmental issues › Conditions/weather/phenomena · Effect on operationCessna 441: 1 caseAll aircraft: 448 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot and two medical crewmembers were repositioning the airplane to pick up a patient for aeromedical transport. Dark night instrument meteorological conditions prevailed for the flight. Radar data showed the airplane climb to 14,000 ft mean sea level after departure and proceed direct toward the destination airport before beginning a right descending turn. The airplane subsequently broke up inflight and impacted terrain. No distress calls were received from the pilot before the accident. Although weather conditions were conducive for inflight icing, no evidence of structural icing was identified at the scene. The debris field was 2,500 ft long and the disbursement of the wreckage confirmed that both wings, the horizontal stabilizer, both elevators, and both engines separated from the airplane before impacting the ground. Examination of the wreckage revealed that the initiating failure was the failure of the wing where it passed through the center of the airplane. The three wing spars exhibited S-bending deformation, indicative of positive overload producing compressive buckling and fracture. Further, impact signatures as black paint transfers and gouged aluminum, were consistent with the left outboard wing separating when it was struck by the right engine after the wing spars failed. There was no evidence of any pre-exiting conditions that would have degraded the strength of the airplane structure at the fracture locations. Flight control continuity was confirmed. An examination of the engines, propellers, and available systems showed no mechanical malfunctions or failure that could have contributed to the accident. The descending right turn was inconsistent with the intended flight track and ATC-provided clearance. However, there was insufficient information to determine how it was initiated and when the pilot became aware of the airplane's state in the dark night IMC conditions. Yet, the absence of a distress call or communication with ATC about the airplane's deviation suggests that the pilot was not initially aware of the change in state. The structural failure signatures on the airplane were indicative of the wings failing in positive overload, which was consistent with the pilot initiating a pull-up maneuver that exceeded the airplane spars' structural integrity during an attempted recovery from the spiral dive.

Factual narrative

On November 18, 2018, about 2240 central standard time, a Cessna 441, N441CX, was destroyed when it was involved in an accident near Harmon, North Dakota. The pilot, flight nurse, and paramedic were fatally injured. The airplane was being operated as a Title 14 Code of Federal Regulations Part 91 positioning flight. At 2049, the pilot and medical crew were notified of a mission to fly from Bismarck Municipal Airport (BIS), Bismarck, North Dakota, to Sloulin Field International Airport (ISN), Williston, North Dakota, to pick up a patient for the emergency medical services flight and return to BIS. The pilot notified the fixed base operator to load 50 gallons of Jet fuel on board. At 2159, the pilot obtained an on-line weather document that contained weather forecasts, meteorological aerodrome reports (METARs), terminal forecasts (TAFs), and notices to airmen (NOTAMs) for BIS and ISN. At 2227, the pilot filed an instrument flight rules (IFR) flight plan. He estimated a departure time of 2234 and a cruising altitude of 14,000 ft. Estimated time en route was 45 minutes at an airspeed of 281 knots. Fuel on board was 3 hours 30 minutes. No alternate airport was listed. Radar data indicated the airplane took off at 2231 and climbed to 14,000 ft mean sea level on a direct course to ISN. About 2239:30, radar showed the airplane enter a right descending turn. Between 2239:30 and 2240:09, the airplane lost 7,800 ft of altitude. At 2240:09, the airplane was still in left descending turn at 6,200 ft. Radar contact was lost at 2240:18. At that time the airplane was showing as a primary target. The airplane impacted terrain just northwest of the final contact point. No distress calls were received. Witnesses on the ground reported hearing high-pitch, high-speed engine sounds prior to impact. Autopsies of the pilot and two medical crewmembers were performed by the North Dakota Department of Health's State Forensic Examiner, Bismarck, North Dakota. The cause of death was listed as "multiple injuries" for each of the occupants. Toxicology testing of samples recovered from the pilot found no ethanol in vitreous, but 58 (mg/dL, mg/hg) ethanol was detected in blood cavity. However, because ethanol was not found in vitreous, its presence was most-likely the result of post-mortem putrefaction. No drugs tested for were found in the samples, and the samples were unsuitable for testing for carbon monoxide. The National Weather Service Surface Analysis Chart showed a low-pressure system over Minnesota, with a cold front extending west-southwest into South Dakota, and northwest into North Dakota, Montana, and Canada. The accident site was located behind the cold front. The Area Forecast indicated widespread marginal VFR conditions with localized IFR conditions were expected behind the cold front that had moved across North Dakota and was moving south. The National Radar Mosaic Image depicted several areas of snow showers north and east of the Bismarck area. The WeatherDepiction Chart depicted several areas of IFR conditions over North Dakota and Montana due to low ceilings and low visibility in snow, with marginal visual flight rules (VFR) conditions extending over most of North Dakota. An upper air sounding supported nimbostratus-type clouds with precipitation in the form of snow, and greater than 80% relative humidity between 7,000 to 15,500 ft, supporting light-to-moderate intensity rime-to mixed-type ice conditions. Icing probability exceeded 90% in the icing layer. Weather Surveillance Radar Imagery depicted a large area of light snow extending northwest through northeast of BIS. No weather watches or warnings were in effect during the period. AIRMET Sierra was in effect for IFR conditions and AIRMET Zulu was in effect for icing conditions. The enhanced ground proximity warning system (EGPWS), or Multi-Hazard Awareness Unit (KMH-820), was removed and examined by the manufacturer. No data were able to be retrieved. The pilot's cellular telephone was found damaged in the wreckage; a forensic download of the phone indicated that the phone had been powered on multiple times. In August, in a text conversation with the Director of Operations (DO) for the company, the pilot queried concerns with the portable backup attitude heading reference system (AHRS). In October, the DO asked the pilot, "Did you get the gyro flag?" to which the pilot responded, "No." In November, the pilot informed the DO that his Heading Situation Indicator (HIS) had precessed 25 degrees on the flight from Minot to Denver and that the autopilot started jerking again!" The DO asked, "Did you go into free mode?" The pilot responded, "Had to." A photograph taken by the pilot about 1816:37 on that flight showed the airplane in flight at 25,000 feet with the autopilot engaged and in NAV and ALT modes. A Stratus-3 ADS-B (automatic dependent surveillance–broadcast) receiver with AHRS capabilities was found in the wreckage, but the unit was not turned on. The accident site was located about 20 miles northwest of BIS. The wreckage was scattered over snow-covered terrain in an area that was about 2,500 ft long and 750 ft wide and oriented in a north to south direction. The north end of the field contained the left and right engines. The fuselage fragments and left and right wings were located in the middle of the debris field. The southern end of the debris field consisted of lighter weight parts as the baggage doors, and left and right horizontal stabilizers. Smaller and lighter items as insulation and airplane interior furnishings, were found at the farthest point from the main wreckage to the south. The rudder counterweight and parts of the elevators were also found in this portion of the debris field. The empennage, except for the left and right elevator fragments, was found east of the cockpit. The left engine was located about 225 ft north of the empennage. The right engine was located about 225 to 300 ft north and east of the cockpit.Further examination of the right wing showed it had separated at the fuselage and exhibited crush damage along the leading edge. The right aileron remained attached and showed buckling damage on the upper and lower surfaces. The right flap was intact and remained attached to wing by the push rods. The left wing was broken at the fuselage and had fractured into two main pieces at mid-span. At the fracture was aft and downward crushing and bending and multiple fractures. There was also black paint transfers and gouged aluminum in this area. The left wing engine mount and engine located in this area were broken and separated. The inboard section was relatively intact. The left aileron was separated and fractured into three pieces. All three pieces showed extensive bending and crushing. The center wing area where it passed through the fuselage broken and deformed. The forward spar lower cap was bent upward and broken. The main spar lower cap showed upward bending and fracturing as did the aft spar lower cap. Flight control continuity was confirmed from the cockpit to both ailerons, the elevator and rudder. An examination of the left and right engines showed no mechanical malfunctions or failure that would have prevented normal operation of either engine. No evidence of failure or malfunction of the propellers was found.

Aircraft

Registration
N441CX
Reported as
Cessna 441 (No Series)
Category
Airplane
Serial number
441-0305
Built
1982
Engines
Garrett TPE331-10N-53, 715 horsepower, turbo propGarrett TPE331-10N-53, 715 horsepower, turbo prop
Damage
Destroyed
Flight
Positioning · Part 91
Airworthiness certificate
Standard, Normal
Departed
BIS · Bismarck, ND
Destination
ISN · Williston, ND
Flight plan
IFR
Equipment
Onboard weather, Electronic multifunction display, Electronic flight bag or handheld device, Auto-pilot, Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
48
Injuries
Fatal
Certificates
Flight instructor, Airline transport, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
October 22, 2018
Seat
Left
Restraint
3-point
Toxicology
Performed
Flight hours
4,685 total · 70 in this make and model · 3,963 as pilot in command · 36 in the last 90 days · 16 in the last 30 days

Weather

Conditions
Visual (VMC) · Night
Wind
50° at 9 knots
Visibility
10 statute miles
Lowest ceiling
2,400 ft overcast
Temperature
25 °F, dew point 21 °F
Altimeter
30.01 inHg
Observed at
KBIS, 16 nm away

Docket · 20

The files NTSB released with the investigation on October 9, 2020, on NTSB’s docket system: statements, records, photos and specialists’ reports. 20.5 MB in all.

NTSB form 6120.1-2, pilot-operators aircraft accident reportItem 1 · PDF · 9 pages · 1.9 MBGroup chairman's factual report - structures, and appendix a, figuressItem 2 · PDF · 9 pages · 178 KBGroup chairman's factual report - bismark aerial imageryItem 3 · PDF · 19 pages · 5.3 MBGroup chairman's factual report - multi-hazard awareness unit (KMH-820)Item 4 · PDF · 4 pages · 251 KBGroup chairman's factual report, personal electronic devices (ped)Item 5 · PDF · 8 pages · 279 KBGroup chairman's factual report - meteorology, attachment 1, flight plan, weather briefingItem 6 · PDF · 33 pages · 2.7 MBWeather reports and records pertinent to the investigationItem 7 · PDF · 2 pages · 236 KBWitness interviewsItem 8 · PDF · 1 page · 41 KBProspective purchaser's statementItem 9 · PDF · 1 page · 43 KBRaw radar dataItem 10 · PDF · 72 pages · 503 KBRadar tracksItem 11 · PDF · 7 pages · 2.0 MBWreckage diagram and distributionItem 12 · PDF · 3 pages · 417 KBTranscript of radio communicationsItem 13 · PDF · 12 pages · 543 KBFAA form 7230-4, daily record of facility operationItem 14 · PDF · 2 pages · 988 KBFAA form 8020-6, report of aircraft accidentItem 15 · PDF · 4 pages · 358 KBFlight progress stripItem 16 · PDF · 1 page · 98 KBToxicology reportItem 17 · PDF · 1 page · 118 KBCertification of party representatives to NTSB investigationItem 18 · PDF · 3 pages · 773 KBNTSB form 6120.15, release of aircraft wreckageItem 19 · PDF · 1 page · 1.0 MBReport photosItem 20 · PDF · 13 pages · 2.7 MB

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N441CX · 1

Matched to the same aircraft by N-number and date.