CEN19LA226

NTSB accident investigation · Cashen Super Acro Sport · Detroit Lakes, MN · July 16, 2019

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
July 16, 2019, 18:45 local (23:45 UTC)
Place
Detroit Lakes, MN
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N61SCCashen Super Acro Sport
Defining event
Approach: Electrical system malf/failure
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Federal Aviation Administration
FAA report
20190716017559A
Case key
99888

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

An open circuit in the engine's electrical switch box, which resulted in a partial loss of engine power and subsequent forced landing.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Ignition system: magneto/distributorAircraft › Aircraft power plant · MalfunctionCashen SUPER ACRO SPORT: 1 caseAll aircraft: 101 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot was conducting a local flight to ensure that the airplane was operating normally for an upcoming trip. While returning to the airport, the engine experienced a loss of power and the airplane was unable to maintain altitude. The pilot conducted a forced landing to a corn field, during which the airplane nosed over and came to rest inverted. The pilot later examined the engine and determined that one of the engine's electrical switch boxes had an open circuit, which prevented electrical charge from reaching the cylinder Nos. 1, 3, and 5 spark plugs. The other switch box, which provided charge to the Nos. 2, 4, and 6 spark plugs, operated normally. It is likely that the loss of engine power was the result of the open circuit and subsequent lack of ignition to three cylinders.

Factual narrative

On July 16, 2019, about 1845 central daylight time, an experimental Super Acro Sport airplane, N61SC, made a forced landing in a cornfield near Detroit Lakes Airport (DTL), Detroit Lakes, Minnesota. The pilot sustained minor injuries and the airplane sustained substantial damage. The airplane was registered to and operated by the pilot under the provisions of Title 14 Code of Federal Regulations Part 91 as a personal flight. Visual meteorological conditions prevailed at the time of the accident and no flight plan had been filed. The local fight had departed about 1815 and was returning to DTL at the time of the accident. The pilot stated to the responding Federal Aviation Administration (FAA) inspector that he was conducting a local flight to ensure the airplane was operating normally for his upcoming trip. While returning to the airport the engine suddenly experienced and loss of power and he was unable to maintain altitude. He could not reach the airport so he executed a forced landing to the corn field. After the airplane flipped inverted, he exited under his own power. The pilot added that he had installed a 260-horsepower Mercury marine-type outboard engine. This engine was too heavy for the airplane so he later installed a 200-horsepower Mercury marine-type outboard engine, which was water-cooled with a fabricated radiator and heat exchange system. The airplane came to rest inverted in a corn field about 1/4-mile northwest of DTL. About 50 ft of corn had been flattened leading up the accident site. Fuel residue was observed around the airplane's fuel tank and absorbent material had been placed on the ground by first responders to absorb the fuel spillage. In a post-accident statement, the pilot reported that he was about 1.5 miles north of runway 17 when he felt the airplane settle so he advanced the throttle, but the engine did not respond. He was unable to reach the runway so he completed a "falling leaf" maneuver to descend quickly. As the airplane approached the ground, he "broke the stall" and then settled into the corn stalks. The airplane continued forward about 150 ft, then nosed over and came to rest inverted. He added that the engine was new and had accumulated about 4.5 hours of ground run time with no anomalies. On July 29, 2019, the pilot reported to the NTSB that he had examined the engine and determined that one of the engine's electrical switch boxes had an open circuit and the open circuit did not allow and electrical charge to reach the Nos. 1, 3, and 5 spark plugs. The other switch box that allowed electrical charge to the other 3 cylinders had a closed circuit and operated normally.

Aircraft

Registration
N61SC
Reported as
Cashen Super Acro Sport
Category
Airplane, amateur-built
Serial number
572
Built
1977
Engine
Mercury 2.5 V6, 200 hp, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Continuous airworthiness · June 18, 2019
Departed
DTL · Detroit Lakes, MN
Destination
DTL · Detroit Lakes, MN
Airport
DTL · Detroit Lakes-Wething Field, runway 17, 1,890 × 250 ft, grass/turf

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
76
Injuries
Minor
Certificate
Sport Pilot
Airplane ratings
Single-engine land
Medical
Sport pilot, Without waivers/limitations
Last flight review
May 5, 2018
Seat
Single
Restraint
5-point
Flight hours
17,000 total · 3.4 in this make and model · 718.5 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Observed at
KDTL

Docket · 5

The files NTSB released with the investigation on March 31, 2020, on NTSB’s docket system: statements, records, photos and specialists’ reports. 5.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.