CEN20LA216

NTSB accident investigation · Team 1600R · Marshall, MI · June 7, 2020

Accident · No injuriesClass 3 · LimitedFinal report
Date
June 7, 2020, 15:13 local (19:13 UTC)
Place
Marshall, MI
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N827WSTeam 1600R
Defining event
Initial climb: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Flight Standards District Office
FAA report
20200607006949A
Case key
101401

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

Maintenance personnel’s improper installation of an improperly sized clamp on the fuel supply line, which allowed air to enter the supply line, a subsequent loss of engine power, and a forced landing.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

MaintenancePersonnel issues › Task performance · Maintenance personnelSteffler Christopher J 1600R: 1 caseAll aircraft: 143 casesProbable cause
Fuel systemAircraft › Aircraft systems · Incorrect service/maintenanceSteffler Christopher J 1600R: 1 caseAll aircraft: 181 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot departed from a campground area in the single-engine experimental airplane. During the airplane’s initial climb, the engine lost power and the pilot made a forced landing into a cornfield, which substantially damaged both wing struts. Postaccident examination of the engine revealed a loose fuel supply line to the inlet fitting of the vacuum-driven fuel pump. Although the clamp on the inlet fitting was tightened to its maximum clamping position, it was not the correct size, and the fuel supply line was still loose in the fitting. Thus, it is likely that maintenance personnel did not ensure an airtight fitting with a properly sized clamp, which allowed air to enter the fuel supply line and resulted in a loss of engine power.

Factual narrative

On June 7, 2020, about 1513 eastern daylight time, a Team Mini-Max 1600R airplane, N827WS, was substantially damaged when it was involved in an accident near Marshall, Michigan. The pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. According to the pilot, the engine lost total power during initial climb after departing from a campground area. The pilot made a forced landing into a cornfield, which damaged both wing struts. During the flight prior to the accident, the pilot noticed engine roughness that discontinued after he turned the fuel pump on. The pilot inspected the airplane after landing but was not able to find a rationale for the engine roughness. Following the accident, examination of the engine revealed that the fuel supply line to the inlet fitting of the vacuum driven fuel pump was loose on the fitting. Although the clamp on the inlet fitting had been tightened to its maximum clamping position, the fuel supply line was still loose on the fitting and without a proper seal it was possible for air to enter the fuel system.

Aircraft

Registration
N827WS
Reported as
Team 1600R (No Series)
Category
Airplane, amateur-built
Serial number
08162017CJS
Built
2017
Engine
Rotax 447, 40 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental light sport (Special); Special, Experimental (Special)
Last inspection
Condition · June 7, 2020 · 0 hours before
Departed
PRIV · Marshall, MI
Destination
PRIV · Marshall, MI
Equipment
Handheld GPS, Electronic flight bag or handheld device

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
25
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Without waivers/limitations
Last flight review
October 24, 2019
Seat
Single
Flight hours
62 total · 5 in this make and model · 21 as pilot in command · 3 in the last 90 days · 3 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
73 °F, dew point 50 °F
Altimeter
30.12 inHg
Observed at
KRMY, 2 nm away

Docket · 4

The files NTSB released with the investigation on October 9, 2020, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.