CEN21LA211

NTSB accident investigation · Piper PA-28-161 · Spring, TX · May 6, 2021

Accident · No injuriesClass 3 · LimitedFinal report
Date
May 6, 2021, 17:07 local (22:07 UTC)
Place
Spring, TX · on DWH airport
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Standing
Aircraft
N54MCPiper PA-28-161
Defining event
Standing-engine(s) start-up: Fire/smoke (non-impact)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Flight Standards District Office
FAA report
20210506009299A
Case key
103051

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

An engine fire that resulted from a fuel leak into the carburetor air box due to the electric fuel pump over-pressurizing the carburetor needle/seat assembly. Contributing to the severity of the fire was the flight instructor’s failure to turn off the electric fuel pump before exiting the airplane.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine fuel and control: fuel control/carburetorAircraft › Aircraft power plant · Capability exceededPiper PA-28-161: 4 casesAll aircraft: 195 casesProbable cause
Action: forgotten action/omissionPersonnel issues › Action/decision · PilotPiper PA-28-161: 1 caseAll aircraft: 440 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The flight instructor and student pilot were landing the airplane during an instructional flight when they noticed a loss of engine power during landing rollout. After exiting the runway, the flight instructor was able to restart the engine on the second attempt. The pilots subsequently noticed that an engine fire had developed, shut down the engine, and exited the airplane. The fire substantially damaged the engine mount and firewall before it could be extinguished. The flight crew turned the electric fuel pump on before landing in accordance with normal operating procedure, and the flight instructor did not turn it off before exiting the airplane [as called for by the emergency procedure for an engine fire]. Postaccident examination revealed that with the electric fuel pump turned on, fuel leaked from the carburetor into the air box. The carburetor was disassembled with no anomalies observed. The fuel leaking from the carburetor was likely due to the electric fuel pump over-pressurizing the carburetor needle/seat assembly, which allowed the carburetor bowl to overfill. The leaking fuel likely came in contact with hot exhaust pipes and ignited, which resulted in the engine fire.

Factual narrative

On May 6, 2021, about 1707 central daylight time, a Piper PA-28 airplane, N54MC, was substantially damaged when it was involved in an accident at David Wayne Hooks Memorial Airport (DWH), Spring, Texas. The flight instructor and student pilot were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 instructional flight. During landing rollout, the flight instructor noticed a loss of engine power. After exiting the runway, the flight instructor was able to restart the engine on the second attempt. The flight instructor and student pilot subsequently noticed a fire that produced smoke and extreme heat in the cabin compartment. The flight crew shut the engine off and egressed the airplane. The electric fuel pump was turned on before landing, which is normal operating procedure, and remained on after the fire was observed and when the flight crew egressed the airplane. Per the emergency procedures checklist, it should have been turned off. The fire substantially damaged the engine mount and firewall before airport fire department personnel were able to extinguish it. Postaccident examination revealed that fuel leaked from the carburetor into the air box when the electric fuel pump was turned on. Carburetor disassembly by a carburetor repair station revealed no anomalies with the needle/seat assembly, mixture control shaft, nozzle, idle tube, accelerator pump, or throttle lever. Repair station personnel noted that if the electric fuel pump pressure is greater than 6 pounds per square inch, the carburetor needle/seat assembly will allow fuel to enter the carburetor bowl and overflow into the air box.

Aircraft

Registration
N54MC
Reported as
Piper PA-28-161
Category
Airplane
Serial number
28-7816208
Built
1977
Airframe hours
7,535
Engine
Lycoming O-320-D3G, 160 horsepower, reciprocating
Damage
Substantial damage
Fire
On-Ground
Flight
Instructional · Part 91
Operator
Hoffman Aviation Services LLC
Registered owner
Hoffman Aviation Services LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · April 15, 2021 · 56 hours before
Departed
DWH · Spring, TX
Airport
DWH · David Wayne Hooks Meml, runway 17R/35L, 7,009 × 100 ft, asphalt
Equipment
ADS-B, Auto-pilot, Electronic multifunction display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
25
Injuries
None
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
April 10, 2021
Seat
Right
Restraint
3-point
Flight hours
728 total · 45 in this make and model · 682 as pilot in command · 14 in the last 90 days · 14 in the last 30 days · 0 in the last 24 hours
Role
Student pilot
Age
18
Injuries
None
Seat
Left
Restraint
3-point
Flight hours
5 total · 5 in this make and model · 5 in the last 90 days · 5 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
40° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
84 °F, dew point 55 °F
Altimeter
30.11 inHg
Turbulence
Unknown
Observed at
KDWH
METAR
KDWH 062153Z 04006KT 10SM CLR 29/13 A3011 RMK AO2 SLP193 T02940133

Docket · 7

The files NTSB released with the investigation on June 21, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 7.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.