CEN21LA420

NTSB accident investigation · Quad City Ultralight Challenger II · Rogers City, MI · September 11, 2021

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
September 11, 2021, 07:45 local (11:45 UTC)
Place
Rogers City, MI
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N778HQuad City Ultralight Challenger II
Defining event
Takeoff: Aircraft structural failure
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Federal Aviation Administration - Grand Rapids FSDO
FAA report
20210911015569A
Case key
103862

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The separation of the right wing’s forward lift strut from the fuselage due to a missing nylon-insert lock nut. Contributing to the accident was the noncertificated pilot’s decision to operate the airplane even though a condition inspection had not been completed in the 13 years since the airplane received its experimental airworthiness certificate.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The noncertificated pilot was departing on a local flight. The pilot reported that about 100 ft into the takeoff roll the airplane began to swerve right, but before he could abort the takeoff, he heard a bang and the airplane pitched up and rolled. A witness reported that the airplane abruptly pitched up, rolled right, and impacted the ground in a left-wing-down attitude. The witness stated that the airplane completed about 270° of right roll when the left wing impacted the ground. The airplane sustained substantial damage to the left wing, fuselage, tailboom, and left horizontal stabilizer. Postaccident examination of the airplane revealed that the right wing’s forward lift strut separated from the fuselage longeron. The channel bracket remained attached to the lift strut, but the attachment bolt pulled out of the fuselage longeron. The nylon-insert lock nut that normally secured the attachment bolt to the fuselage longeron was not located during the investigation. Flight control continuity was confirmed from the cockpit controls to each flight control surface. The pilot did not maintain maintenance records for the airplane, nor had the airplane undergone a condition inspection since the Federal Aviation Administration (FAA) issued the experimental airworthiness certificate in December, 2007.

Factual narrative

The pilot did not maintain maintenance records for the airplane, nor had the airplane undergone a condition inspection since the FAA issued the experimental airworthiness certificate on December 14, 2007. On September 11, 2021, about 0745 eastern daylight time, a Quad City Ultralight Challenger II experimental airplane, N778H, was substantially damaged when it was involved in an accident near Rogers City, Michigan. The pilot sustained minor injuries. The airplane was operated as a Title 14 Code of Federal Regulations (CFR) Part 91 personal flight. The noncertificated pilot reported that about 100 ft into the takeoff roll on runway 27 the airplane began to swerve right, but before he could abort the takeoff, he heard a bang and the airplane pitched up and rolled. A witness reported that the airplane abruptly pitched up, rolled right, and impacted the ground in a left-wing-down attitude. The witness stated that the airplane completed about 270° of right roll when the left wing impacted the ground. A search of FAA airman certification records found no record of a pilot certificate ever being issued to the pilot. The pilot reported that he had previous flying experience in 14 CFR Part 103 ultralights. Postaccident examination revealed substantial damage to the airplane’s left wing, fuselage, tailboom, and left horizontal stabilizer. Flight control continuity was confirmed from the cockpit controls to each flight control surface. Further examination of the right wing revealed that the forward lift strut separated from the fuselage longeron, as shown in figure 1. The channel bracket remained attached to the lift strut, but the AN4-24A bolt pulled out of the fuselage longeron. The 0.25-inch AN365-248 nylon-insert lock nut, depicted in figure 2, that normally secured the AN4-24A bolt was not located during the investigation. Figure 1. Lower attachment point of the right wing forward lift strut (FAA photos). Figure 2. Wing lift strut assembly, lower attachment.

Aircraft

Registration
N778H
Reported as
Quad City Ultralight Challenger II (NO SERIES)
Category
Airplane
Serial number
CH2-0905-CW-2671
Built
2005
Airframe hours
139.9
Engine
Rotax 503 UL, 52 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental light sport (Special)
Departed
PZQ · Rogers City, MI
Destination
PZQ · Rogers City, MI
Airport
PZQ · Presque Isle County Airport, runway 27, 4,106 × 75 ft, asphalt
Equipment
Airframe parachute

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
60
Injuries
Minor
Seat
Front
Restraint
3-point
Flight hours
200 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
200° at 9 knots
Visibility
10 statute miles
Lowest ceiling
10,000 ft overcast
Temperature
59 °F, dew point 55 °F
Altimeter
29.89 inHg
Observed at
KPZQ
METAR
METAR KPZQ 111135Z AUTO 20009KT 10SM OVC100 15/13 A2989 RMK AO2 T01460125=

Docket · 12

The files NTSB released with the investigation on September 14, 2023, on NTSB’s docket system: statements, records, photos and specialists’ reports. 11.0 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.