CEN23FA410

NTSB accident investigation · Sonex Sonex · Dowagiac, MI · September 10, 2023

Accident · FatalClass 3 · FieldFinal report
Date
September 10, 2023, 12:00 local (16:00 UTC)
Place
Dowagiac, MI · WOODS
Injuries
1 fatal
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N569SXSonex Sonex
Defining event
Enroute: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
FAA Flight Standards
FAA report
20230910013629A
Case key
193066

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The total loss of engine power due to the failure of the ignition distributor rotor.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot departed for a local flight and an alert notice (ALNOT) was issued when the pilot did not return. A search effort concluded four days later when the wreckage was found in a heavily wooded area about 4 miles from the departure airport. No ADS-B data associated with the airplane, or the accident flight was available. At the time of the on-scene examination, the transponder was observed in the OFF position. Impact signatures on the propeller were consistent with the propeller not rotating at impact. Examination of the engine revealed that the ignition distributor rotor was fractured and disconnected from its driveshaft. This resulted in a total loss of engine power when the ignition system became inoperative due to the rotor failure. No other preimpact mechanical malfunctions or failures were found with the airframe or engine.

Factual narrative

On September 10, 2023, about 1200 eastern daylight time, an experimental Sonex airplane, N569SX, was substantially damaged when it was involved in an accident near Dowagiac, Michigan. The pilot was fatally injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. (Note: The accident time was estimated based on the departure time and nominal fuel consumption.) The pilot departed Dowagiac Municipal Airport (C91), Dowagiac, Michigan, about 1100, for a local area flight. An alert notice (ALNOT) was issued at 2021 when the pilot had not returned. The accident site was located 4 days later in a heavily wooded area about 4 miles north-northeast of C91. An open agricultural field was about 60 yards west of where the wreckage was located. There were no known witnesses to the accident. The airplane came to rest inverted. Trees in the immediate vicinity were up to about 100 ft tall. Fresh tree breaks and a downed tree were located about 30 ft north and 25 ft northwest of the wreckage, respectively. The aft fuselage was crushed and resting on a fallen tree. Both wings exhibited leading-edge crushing damage consistent with impact to the trees and terrain. The empennage was damaged consistent with impact forces. The flight control surfaces remained attached to the airframe, and control continuity was confirmed to the cockpit controls. The engine appeared intact and undamaged with the exception of minor impact damage to the air filter/intake assembly. The propeller was secured to the engine; however, both blades were damaged consistent with impact. The fuel tank was intact and contained about 10 gallons. The remaining fluid in the tank exhibited a blue tint and appeared consistent with 100 low lead aviation fuel. The fluid was clear and free of sediment. Figure 1 – Accident Site A postrecovery examination of the automobile engine revealed the ignition distributor rotor was fractured and separated from the driveshaft, as seen in figures 1 and 2. The interior of the distributor cap exhibited rotational scoring with fine powder residue but was otherwise intact. Each ignition harness lead was secure and undamaged. The engine examination was otherwise unremarkable. A new distributor cap and rotor were installed, and an engine test run was conducted. The engine subsequently started and ran normally at idle power. Figure 2 – Distributor Housing/Cap and Rotor Figure 3 – Distributor Rotor According to the Federal Aviation Administration, no ADS-B data associated with the airplane or the accident flight was available. At the time of the on-scene examination, the transponder was observed in the OFF position. The airplane was equipped with an emergency locator transmitter (ELT). However, the ELT unit was separated from its mounting cradle and the antenna cable was separated at the coaxial cable connector at the unit. The remaining portion of the cable and the airframe-mounted antenna appeared intact. The ELT switch was in theOFF position when initially observed by NTSB investigators at the accident site. During the postrecovery examination, the ELT was activated momentarily. The associated transmission was heard on an adjacent handheld transceiver tuned to 121.5 MHz. The Corvair engine had been installed on the airframe just over three years before the accident. The last condition inspection was completed on August 14, 2022, following a Sonex Condition Inspection checklist. While the checklist included checking the distributor cap for condition and continuity, it did not specifically list inspecting the distributor rotor. At the time of the inspection, the engine had accrued 47.5 hours of operation since installation. An autopsy of the pilot was performed by the Western Michigan University Homer Stryker M.D. School of Medicine. According to the autopsy report, the cause of death was blunt force injuries, and the manner of death was accident. Toxicology testing performed at the FAA Forensic Sciences Laboratory found no drugs of abuse.

Aircraft

Registration
N569SX
Reported as
Sonex Sonex
Category
Airplane, amateur-built
Serial number
0569
Built
2005
Airframe hours
391.1
Engine
Corvair, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · August 14, 2022
Departed
C91 · Dowagiac, MI
Destination
C91 · Dowagiac, MI
Airport
C91 · Dowagiac Municipal
Equipment
Electronic multifunction display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
82
Injuries
Fatal
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Seat
Left
Restraint
4-point
Toxicology
Performed
Flight hours
736 total

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 5 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
70 °F, dew point 61 °F
Altimeter
30.18 inHg
Observed at
KBEH, 15 nm away
METAR
KBEH 101453Z AUTO 26005KT 10SM CLR 21/16 A3018 RMK AO2 SLP217 T02060161 53003 $

Docket · 10

The files NTSB released with the investigation on August 20, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 430 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N569SX · 1

Matched to the same aircraft by N-number and date.