CEN24LA033

NTSB accident investigation · Aero Commander 500-B · Jackson, MI · November 7, 2023

Accident · No injuriesClass 3 · LimitedFinal report
Date
November 7, 2023, 15:10 local (20:10 UTC)
Place
Jackson, MI
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N118PWAero Commander 500-B
Defining event
Enroute: Fuel related
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Federal Aviation Administration, Eastern Michigan FSDO
FAA report
20231107016699A
Case key
193361

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A loss of engine power to both engines as a result of the pilot’s improper fuel management. Contributing was the inoperative fuel quantity sending unit.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid managementAero Commander 500-B: 5 casesAll aircraft: 1,695 casesProbable cause
ActionPersonnel issues › Action/decision · PilotAero Commander 500-B: 1 caseAll aircraft: 111 casesProbable cause
Fuel system: fuel indication systemAircraft › Aircraft systems · InoperativeAero Commander 500-B: 1 caseAll aircraft: 30 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot stated that, about 30 minutes into the flight, he observed low fuel pressure and a partial loss of power on the right engine. The pilot’s initial attempts at regaining engine power by using the fuel boost pump were successful until the airplane was about 15 miles from the destination airport, when the right engine lost fuel pressure and began surging. Shortly thereafter, left engine fuel pressure was lost and both engines were producing partial power. The pilot performed a forced landing to a field, resulting in substantial damage to the left wing. Postaccident examination revealed only residual fuel in the airplane’s fuel system; however, during a subsequent examination of the airplane several weeks later, about 27 gallons of fuel was drained from the airplane. There was no fuel system contamination present. A postaccident engine run revealed no mechanical anomalies that would have precluded normal operation. Testing of the fuel quantity sending unit revealed that it was inoperative. The lack of useable fuel upon initial examination, the inoperative fuel quantity sending unit, and the loss of power to both engines is consistent with a fuel mismanagement event; however, the amount of fuel onboard at the time of the accident could not be quantified, and whether the loss of engine power was the result of fuel exhaustion or starvation could not be determined.

Factual narrative

On November 7, 2023, at 1510 eastern standard time, an Aero Commander 500B, N118PW, was substantially damaged when it was involved in an accident near Jackson, Michigan. The pilot was uninjured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 positioning flight. The pilot stated that, about 30 minutes after departure, he began to observe “erratic/low fuel pressure” on the right engine. The pilot descended the airplane from 7,000 ft to 5,500 ft, reduced engine power, and turned the fuel boost pump on. Upon reaching 5,500 ft, fuel pressure returned to normal, and the engine produced full power. About 15 to 20 minutes later, the same engine and fuel pressure symptoms reoccurred and the pilot reduced engine power, turned the fuel boost pump on again, descended the airplane to 3,500 ft, and engine power and fuel pressure were restored. About 15 miles from the destination airport, the fuel pressure to the right engine was lost, and the right engine began surging and producing partial power. Shortly thereafter, left engine fuel pressure was lost and both engines were producing partial power: between 12 to 15 inches manifold pressure and less than 10 psi of fuel pressure. The airplane could not sustain level flight, and the pilot performed a forced landing to a field, during which the airplane sustained substantial damage to the left wing. During an initial postaccident examination of the airplane, only residual fuel was drained from the fuel system. A security seal was not placed over the fuel tank filler port(s), and the airplane was in the field and unmonitored until an engine run, and a subsequent airplane examination was performed on November 29, 2023at the accident site. The subsequent examination of the fuel system, which included the airframe fuel filters and flow dividers, did not reveal any debris or contaminants. About 27 gallons of 100 low lead aviation fuel was drained from the airplane after the airplane was leveled using jacks. The fuel drained did not contain contaminants. About 6 gallons of fuel was added to the fuel system; both engines started and ran without any anomalies that would have precluded normal operation. Testing of the fuel quantity sending unit, The Liquidometer Corp. part number EA515B-1404M, indicated full at varying levels and down to an empty level of actual fuel quantity. Bench testing of the fuel boost pumps, fuel servos, and the fuel manifold valve assembly with attached lines and fuel nozzles revealed no anomalies.

Aircraft

Registration
N118PW
Reported as
Aero Commander 500-B
Category
Airplane
Serial number
1460-163
Built
1964
Airframe hours
29,251
Engines
Lycoming IO540-E1A5, 290 horsepower, reciprocatingLycoming IO540-E1A5, 290 horsepower, reciprocating
Damage
Substantial damage
Flight
Positioning · Part 91
Operator
Central Air Southwest
Registered owner
Central Airlines Inc
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · August 20, 2023
Departed
LEX · Lexington, KY
Destination
JXN · Jackson, MI
Flight plan
VFR
Airport
n/a
Equipment
ADS-B, Handheld GPS, Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
40
Injuries
None
Certificates
Flight instructor, Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
July 14, 2023
Seat
Left
Restraint
Lap only
Flight hours
10,000 total · 8,500 in this make and model · 10,000 as pilot in command · 119 in the last 90 days · 37 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
310° at 7 knots
Visibility
10 statute miles
Lowest ceiling
2,300 ft overcast
Temperature
48 °F, dew point 39 °F
Altimeter
30.00 inHg
Observed at
JXN, 10 nm away

Docket · 4

The files NTSB released with the investigation on February 20, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 31.6 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.