CEN25LA013

NTSB accident investigation · Rotorway Exec · Plymouth, IN · October 11, 2024

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
October 11, 2024, 16:50 local (20:50 UTC)
Place
Plymouth, IN
Injuries
2 minor
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N314ACRotorway Exec
Defining event
Approach-VFR pattern base: Sys/Comp malf/fail (non-power)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
FAA
FAA report
20241011016869A
Case key
195315

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A loss of control due to the failed forward tail rotor belt as a result of the owner’s failure to follow the helicopter manufacturer’s tail rotor belt replacement recommendations.

Findings · 5

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Maintenance/inspections: time limitsAircraft › Aircraft handling/service · Incorrect service/maintenanceColbert Anthony Brian COLBERT/EXEC: 1 caseAll aircraft: 17 cases
Tail rotorAircraft › Aircraft propeller/rotor · FailureColbert Anthony Brian COLBERT/EXEC: 1 caseAll aircraft: 23 casesProbable cause
Performance/control parameters: directional controlAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleColbert Anthony Brian COLBERT/EXEC: 1 caseAll aircraft: 3,958 casesProbable cause
Action: lack of actionPersonnel issues › Action/decision · Maintenance personnelColbert Anthony Brian COLBERT/EXEC: 1 caseAll aircraft: 792 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The helicopter owner/pilot reported that while he and his flight instructor were practicing an autorotation, the flight instructor heard a noise. Shortly thereafter, the helicopter started to yaw to the left and the airspeed decreased. The flight instructor took over control of the helicopter and initiated an autorotation to a corn field. The right skid caught the ground, and the helicopter rolled onto its right side. The main rotor and fuselage sustained substantial damage. A postaccident examination revealed that the forward tail rotor belt broke. The belt was found frayed at the separation point. A review of the tail rotor maintenance records revealed that the tail rotor belts had not been replaced since 2006. The manufacturer recommends tail rotor belt replacement at 250 hours, 2 years, or as needed upon conditional inspections, whichever comes first. The operator reported that before the accident the belts appeared to be in satisfactory condition but acknowledged they were beyond the 2-year service life and should have been replaced.

Factual narrative

On October 11, 2024, about 1650 eastern daylight time, a Rotorway Executive 90, N314AC, was substantially damaged when it was involved in an accident near Plymouth, Indiana. The two pilots sustained minor injuries. The helicopter was operated as a Title 14 Code of Federal Regulations Part 91 instructional flight. The owner and his flight instructor were flying the helicopter so the owner could gain proficiency. While preparing to practice an autorotation in the traffic pattern, the flight instructor told the owner that he heard a noise. Shortly thereafter, the nose of the helicopter started to yaw to the left. Airspeed began to slow, and the left yaw accelerated. The flight instructor took control of the helicopter and autorotated into a cornfield. The right skid caught the ground; the helicopter rolled onto its side, and came to rest on its right side. The main rotor and fuselage were substantially damaged. A postaccident examination revealed that the forward tail rotor drive belt was broken. The belt was frayed at the separation point. According to the owner, who is also an airframe and powerplant mechanic, the helicopter was in storage for several years before he purchased it in September 2024. A review of the tail rotor maintenance records revealed that after purchase, the owner inspected the tail rotor pulleys, bearings, bolts, and belt tension. He also greased the tail rotor slider. The annual condition inspection was signed off on the day of the accident. The maintenance manual for the helicopter recommends that the tail rotor belts be replaced every 250 hours, every 2 years, or as needed upon condition inspections, whichever comes first. All three tail rotor belts were replaced in January 2006 and the center tail rotor belt was replaced in September 2006. There is no indication in the tail rotor maintenance records that any of the tail rotor belts were replaced after 2006. The operator reported that before the accident the belts appeared to be in satisfactory condition but acknowledged they were beyond the 2-year service life and should have been replaced.

Aircraft

Registration
N314AC
Reported as
Rotorway Exec (90)
Category
Helicopter, amateur-built
Serial number
1961
Built
2004
Airframe hours
232
Engine
Rotorway International RW 162, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
Rutherford Stephen M
Registered owner
Rutherford Stephen M
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · October 11, 2024
Departed
C65 · Plymouth, IN
Airport
C65 · Plymouth Municipal
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
52
Injuries
Minor
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land
Instrument ratings
Helicopter, Airplane
Medical
Class 3, Without waivers/limitations
Last flight review
April 17, 2023
Seat
Left
Restraint
4-point
Flight hours
3,457 total · 2 in this make and model · 2,818 as pilot in command · 18 in the last 90 days · 9 in the last 30 days · 2 in the last 24 hours
Role
Flight instructor
Age
56
Injuries
Minor
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land
Medical
Class 2, With waivers/limitations
Last flight review
June 23, 2023
Seat
Right
Restraint
4-point
Flight hours
3,930 total · 320 in this make and model · 3,865 as pilot in command · 91 in the last 90 days · 37 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
230° at 9 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 45 °F
Altimeter
30.04 inHg
Observed at
KC65, 5 nm away
METAR
KC65 112055Z AUTO 23009KT 10SM CLR 27/07 A3004

Docket · 5

The files NTSB released with the investigation on April 2, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 4.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.