CHI03LA183

NTSB accident investigation · Enstrom 280C · West Branch, MI · June 15, 2003

Accident · Serious injuriesLimited investigationFinal report
Date
June 15, 2003, 13:38 local (17:38 UTC)
Place
West Branch, MI
Injuries
1 serious, 1 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N5695DEnstrom 280C
Weather
Visual (VMC) · Day
Status
Completed · report July 29, 2004
Report
Approved by Office Director
Parties
FAA- Grand Rapids FSDO
FAA report
20030615011939A
Case key
57311

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The loss of engine power due to the fatigue failure of the connecting rod cap. A related factor was the unsuitable terrain the pilot encountered.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerTakeoff - initial climb
Engine assembly,connecting rod - failureCause
Engine assembly,connecting rod - fatigueCause
Forced landingDescent - emergency
Autorotation - performedPilot in command
In flight collision with terrain/waterDescent - emergency
Unsuitable terrain or takeoff/landing/taxi area - encounteredPilot in command
Terrain condition - waterFactor

Analysis

The helicopter impacted water during an autorotation following a loss of engine power. The pilot reported he lost engine power during initial climb and the helicopter landed upright about 75 feet off the shore in about 2-1/2 feet of water. An inspection of the helicopter confirmed flight control continuity. Both fuel tanks contained 25 gallons of fuel and the engine contained 8 quarts of oil. The main and tail rotors showed drivetrain continuity. A large hole was found in the crankcase, near the number one engine cylinder, and the number one connecting rod was protruding from the hole. Examination of the broken connecting rod cap revealed fracture features that were consistent with a fatigue-type failure. Additionally, the material encompassing the fatigue initiation point was galled along with several other areas of the bearing interface.

Factual narrative

On June 15, 2003, at 1338 eastern daylight time, an Enstrom 280C, N5695D, owned and piloted by a commercial pilot, sustained substantial damage when it impacted water following a loss of engine power near West Branch, Michigan. Visual meteorological conditions prevailed at the time of the accident. The pilot reported serious injuries and his passenger reported no injuries. The 14 CFR Part 91 personal flight was not operating on a flight plan. The flight departed from a private helipad near West Branch, Michigan, at 1320 with an intended destination of Selkirk, Michigan.

The pilot reported he did not notice any anomalies with the engine gauges while in hover shortly after liftoff. The pilot noted he was in a climbing departure when he heard noises over his headset. The pilot stated he did not have enough engine power to continue flight, so he began an autorotation. The pilot reported he steered right during the autorotation and landed upright about 75 feet off the shore in about 2-1/2 feet of water.

A Federal Aviation Administration (FAA) airworthiness inspector conducted the on-scene inspection of the helicopter. The inspection of the helicopter confirmed flight control continuity. Both fuel tanks contained 25 gallons of fuel and the engine contained 8 quarts of oil. The main and tail rotors showed drivetrain continuity. A large hole was found in the crankcase, near the number one engine cylinder, and the number one connecting rod was protruding from the hole. Examination of the broken connecting rod cap revealed fracture features that were consistent with a fatigue-type failure. Additionally, the material encompassing the fatigue initiation point was galled along with several other areas of the bearing interface.

Aircraft

Registration
N5695D
Reported as
Enstrom 280C
Category
Helicopter
Serial number
1210
Airframe hours
768.7
Engine
Lycoming HIO-360 SER, 205 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · May 19, 2003 · 12.1 hours before
Departed
PVT · West Branch, MI
Destination
1MI7 · Selkirk, MI

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
52
Injuries
Serious
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
January 29, 2003
Seat
Left
Flight hours
1,311 total · 194 in this make and model · 23 in the last 90 days · 11 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
0° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
77 °F, dew point 48 °F
Altimeter
30.14 inHg
Observed at
HTL, 22 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.