CHI03LA214

NTSB accident investigation · Ayres S2R-G10 · Staples, MN · July 17, 2003

Accident · No injuriesLimited investigationFinal report
Date
July 17, 2003, 12:30 local (17:30 UTC)
Place
Staples, MN
Injuries
1 uninjured
Damage
Destroyed
Phase of flight
Maneuvering
Aircraft
N3299AAyres S2R-G10
Weather
Visual (VMC) · Day
Status
Completed · report April 28, 2005
Report
Approved by Office Director
Parties
FAA Minneapolis FSDO, Honeywell Engines, Systems and Services
FAA report
20030717016089A
Case key
57530

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The fatigue fracture of the oil jet flange resulting in a total engine failure during the aerial application.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfManeuvering - aerial application
Engine assembly,gear - fatigueCause
Forced landingEmergency descent/landing
In flight collision with objectEmergency descent/landing
Altitude - low
Object - tree(s)

Analysis

The agricultural airplane received substantial damage during a forced landing subsequent to an aerial application. The pilot initiated a climb to the nearest airport when he noticed instrument indications of low oil pressure. About five seconds later, the propeller went into feather and the engine stopped. The pilot stated that he had never landed with a feathered propeller and when he attempted to land in a clearing, he floated across it and into trees at the far end. The examination revealed a separation through the oil jet flange consistent with high cycle fatigue that initiated at several locations along the flange surface. No tool marks were noted in the area. The oil jet flange material was consistent with the specified aluminum alloy.

Factual narrative

On July 17, 2003, at 1230 central daylight time, an Ayres Corporation S2R-G10, N3299A, operated by Peterson Aerial Spraying, was substantially damaged when it impacted trees during a forced landing 5 miles south of Staples Municipal Airport (SAZ), Staples, Minnesota. During an aerial application, the engine lost oil pressure, and the pilot then attempted to return to SAZ. Visual meteorological conditions prevailed at the time of the accident. The 14 CFR Part 137 flight was operating without a flight plan. The pilot reported no injuries. The flight departed Clarissa Municipal Airport, Clarissa, Minnesota, at 1215.

The pilot stated that during an aerial application, the low oil pressure light illuminated, and the oil pressure gauge was indicating below red line. He then started a climb towards the nearest airport. About five seconds later, the propeller went into feather and the engine stopped. He stated that he had never landed with a feathered propeller and when he attempted to land in a clearing, he floated across it and into trees at the far end.

The turboprop engine (TPE331-10-511M; serial number P36356C) was removed and shipped to Honeywell Engines, Systems and Services, Phoenix, Arizona, where it underwent disassembly and examination under the supervision of the Federal Aviation Administration (FAA). The examination revealed a separation through the oil jet flange consistent with high cycle fatigue that initiated at several locations along the flange surface. No tool marks were noted in the area. The oil jet flange material was consistent with the specified aluminum alloy.

The FAA and Honeywell were parties to the investigation.

Aircraft

Registration
N3299A
Reported as
Ayres S2R-G10
Category
Airplane
Serial number
G10-117
Engine
Garrett TPE33110511M, 940 horsepower, turbo prop
Damage
Destroyed
Flight
Aerial application · Part 137
Operator
Peterson Aerial Spraying
Registered owner
Peterson, Kenneth J
Airworthiness certificate
Special, Restricted (Special)
Departed
8Y5 · Clarissa, MN
Destination
SAZ · Staples, MN
Airport
SAZ · Staples Muni

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
43
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Last flight review
September 25, 2001
Seat
Center
Flight hours
14,227 total · 3,191 in this make and model · 14,150 as pilot in command · 246 in the last 90 days · 147 in the last 30 days · 8 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
90° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
70 °F, dew point 63 °F
Altimeter
30.18 inHg
Observed at
SAZ, 5 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.