CHI05CA003

NTSB accident investigation · Sinclair Zenith 701 · Augusta, KS · October 8, 2004

Accident · No injuriesData collectionFinal report
Date
October 8, 2004, 18:00 local (23:00 UTC)
Place
Augusta, KS
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N701TDSinclair Zenith 701
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2004
Report
Approved by Office Director
Parties
Federal Aviation Administration
FAA report
20041008026799A
Case key
60390

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The manufacturer's inadequate design/production of the landing gear axle leading to its separation and the airplanes subsequent nose over during the landing roll.. A factor was the axle's separation from its spring.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionLanding - roll
Landing gear - inadequateManufacturerCause
Landing gear,axle - separationFactor
Nose overLanding - roll
Terrain condition - ground

Analysis

The experimental amateur-built tailwheel airplane sustained substantial damage when the airplane nosed over during a landing. The pilot's accident report stated, "On touch down at private strip, landing slightly heavy but nothing excessive. Left main wheel contacted a slight depression and the axle separated. Left gear mainspring dug in causing plane to nose over [and] rotate to the left. Left over momentum caused the right wing to then strike the runway. After stopping, the tail then dropped back onto the ground." The pilot's safety recommendation stated that the "accident would not have happened if the axle assembly have been designed with adequate structure ... ." The axle manufacturer stated that ownership changed in November of 2000. The earlier company produced the WHLA7 Flange Mount Axles shipped with the accident airplane's kit. The current company designed the same model axle to have a "reinforcing ring welded to the base at the axle flange interface and the larger diameter hole in the flange base that accepts the axle stub." The manufacturer issued a Service Bulletin SRV101804 that showed the new design and an exchange program. That service bulletin is available through their website, www.matcomfg.com, on its technical support page.

Factual narrative

On October 8, 2004, about 1800 central daylight time, an experimental amateur-built tailwheel Sinclair Zenith CH 701 airplane, N701TD, sustained substantial damage when the airplane nosed over during a landing at a private airstrip near Augusta, Kansas. The personal flight was operating under 14 CFR Part 91. Visual meteorological conditions prevailed at the time of the accident. No flight plan was on file. The pilot reported no injuries. The flight originated from a private airstrip near Augusta, Kansas, at 1750.

The pilot's accident report stated:

On touch down at private strip, landing slightly heavy but nothing

excessive. Left main wheel contacted a slight depression and the axle

separated. Left gear mainspring dug in causing plane to nose over

[and] rotate to the left. Left over momentum caused the right wing

to then strike the runway. After stopping, the tail then dropped back

onto the ground.

The pilot stated that there was 68.5 hours of total time on the axle assembly and his safety recommendation stated that the "accident would not have happened if the axle assembly have been designed with adequate structure ... ."

Matco Mfg, the axle manufacturer, was contacted. The manufacturer stated that ownership changed in November of 2000. The earlier company produced the WHLA7 Flange Mount Axles shipped with the accident airplane's kit. The current company designed the same model axle to have a "reinforcing ring welded to the base at the axle flange interface and the larger diameter hole in the flange base that accepts the axle stub." The manufacturer issued a Service Bulletin SRV101804 that showed the new design and an exchange program. That service bulletin is available through their website, www.matcomfg.com, on its technical support page and is appended to the docket material associated with this case.

Aircraft

Registration
N701TD
Reported as
Sinclair Zenith 701
Category
Airplane, amateur-built
Serial number
7-3993
Engine
Rotax 912 UL, 80 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Michael A. Sinclair
Airworthiness certificate
Special, Experimental (Special)
Departed
PVT · Augusta, KS
Destination
PVT · Augusta, KS
Airport
PVT, runway 36, 700 × 70 ft, grass/turf

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
55
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
October 20, 2003
Seat
Left
Flight hours
148 total · 67 in this make and model · 148 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
10° at 7 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 54 °F
Altimeter
30.04 inHg
Observed at
AAO, 15 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.