CHI06CA106

NTSB accident investigation · Waco EQC-6 · Battle Creek, MI · April 5, 2006

Accident · No injuriesData collectionFinal report
Date
April 5, 2006, 15:25 local (19:25 UTC)
Place
Battle Creek, MI
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Standing
Aircraft
N16214Waco EQC-6
Weather
Visual (VMC) · Day
Status
Completed · report July 31, 2006
Report
Approved by Office Director
FAA report
20060405005919A
Case key
63487

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The maintenance facility failed to properly install and inspect the rudder cable system resulting in the reversed rudder condition which made directional control not possible during the aborted takeoff. A contributing factor was an inadequate preflight inspection by the pilot.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Miscellaneous/otherStanding - pre-flight
Rudder - reversedOther maintenance personnelCause
Maintenance,inspection - inadequateOther maintenance personnelCause
Aircraft preflight - inadequatePilot in commandFactor
Loss of control - on ground/waterTakeoff - aborted
Directional control - not possiblePilot in commandCause
Terrain condition - runway

Analysis

The single-engine biplane sustained substantial damage during an aborted takeoff when the airplane veered sharply to the left during the takeoff roll, and the right wing and right horizontal stabilizer impacted the runway. The pilot reported that he used braking action to change direction when he taxied to the runway for takeoff. He stated that the tailwheel was locked while taxiing. The pilot reported that he could not see the rudder when he checked the flight controls prior to takeoff, and he did not have anyone verify the direction of the rudder when he moved the rudder pedals. Once on the runway he added power for takeoff, but immediately reduced power due to the lack of directional control. He reported that he aborted the takeoff before the airplane reached 30 knots airspeed. He reported the airplane "swerved suddenly and extremely sharply to the left causing the wingtips to scrape the runway." The inspection of the airplane revealed that the rudder control cables were rigged backwards. The airplane had undergone maintenance to have the original cable operated brakes replaced with hydraulic brakes. After the hydraulic brakes had been installed by the maintenance facility, the rudder cables were improperly rigged to the control surface. The maintenance facility's inspection of the hydraulic brake installation did not have a procedure in its inspection checklist that required an inspection of the rudder cable installation. The maintenance facility's inspection of the brakes did not detect the misrigged rudder cables.

Factual narrative

The single-engine biplane sustained substantial damage during an aborted takeoff when the airplane veered sharply to the left during takeoff roll, and the right wing and right horizontal stabilizer impacted the runway. The pilot reported that he used braking action to change direction when he taxied to the runway for takeoff. He stated that the tailwheel was locked while taxiing. The pilot reported that he could not see the rudder when he checked the flight controls prior to takeoff, and he did not have anyone verify the direction of the rudder when he moved the rudder pedals. Once on the runway he added power for takeoff, but immediately reduced power due to the lack of directional control. He reported that he aborted the takeoff before the airplane reached 30 knots airspeed. He reported the airplane "swerved suddenly and extremely sharply to the left causing the wingtips to scrape the runway."

The inspection of the airplane revealed that the rudder control cables were rigged backwards. The airplane had undergone maintenance to have the original cable operated brakes replaced with hydraulic brakes. After the hydraulic brakes had been installed by the maintenance facility, the rudder cables were improperly rigged to the control surface. The maintenance facility's inspection of the hydraulic brake installation did not have a procedure in its inspection checklist that required an inspection of the rudder cable installation. The maintenance facility's inspection of the brakes did not detect the misrigged rudder cables.

Aircraft

Registration
N16214
Reported as
Waco EQC-6
Category
Airplane
Serial number
4425
Engine
Wright 760-E-2, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Robert W. Grist
Airworthiness certificate
Standard, Normal
Departed
BTL · Battle Creek, MI
Destination
C77 · Poplar Grove, IL
Flight plan
VFR
Airport
BTL · W.K.Kellogg Airport, runway 31

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
72
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3
Flight hours
620 total · 200 in this make and model · 10 in the last 90 days · 2 in the last 30 days

Weather

Conditions
Visual (VMC) · Day

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.