CHI08CA035

NTSB accident investigation · Mooney M20E · Lafayette, IN · November 1, 2007

Accident · No injuriesData collectionFinal report
Date
November 1, 2007, 17:14 local (21:14 UTC)
Place
Lafayette, IN
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N5912QMooney M20E
Weather
Visual (VMC) · Day
Status
Completed · report January 31, 2008
Report
Approved by Office Director
Parties
Federal Aviation Administration, Indianapolis FSDO
FAA report
20071101827899A
Case key
67274

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The improper installation of the connecting rod bolts during major overhaul, which resulted in the separation of the connecting rod from the crankshaft in flight. Contributing to the accident was the rising terrain encountered during touchdown and the subsequent landing gear collapse.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - nonmechanicalCruise - normal
Engine assembly,connecting rod cap - separationCause
Maintenance,overhaul,major - inadequateOther maintenance personnelCause
Engine assembly,connecting rod bolt - loose part/bolt/nut/clamp/etcCause
Forced landingEmergency descent/landing
Hard landingEmergency descent/landing
Terrain condition - risingFactor
Landing gear - collapsedFactor

Analysis

The airplane was in cruise flight at 6,500 feet when the engine began to run roughly. The pilot verified both magnetos were functioning properly, switched fuel tanks, and manipulated the throttle without any improvement in engine operation. He informed air traffic control of the loss of engine power and was subsequently cleared to land at an airport about 8 nm north of his position. The engine continued to run roughly as he maneuvered for the airport. The airplane impacted rising terrain that preceded the runway threshold. The airplane came to rest within 100 feet of the threshold. The airplane received substantial damage to the right wing and engine firewall. The nose and right main landing gear collapsed during the landing. The left main landing gear remained fully extended. Examination of the engine revealed that the number 3 cylinder had separated from the engine case. Further examination showed that the number 3 connecting rod had separated from the crankshaft. The connecting rod cap, two rod bolts, and two nuts were found separated inside the engine case. One of the rod bolts was bent and fractured approximately mid-span. One-half of this bolt remained with the rod cap. The bolt's fracture surface exhibited a cup/cone shape, consistent with an overload failure. The threaded region of this bolt was undamaged. One of the nuts had undamaged threads. The first three threads adjacent to the flat side of the remaining nut were damaged. The remaining rod bolt was intact, but the three threads from the end were damaged consistent with the damage noted on the second nut. The last engine overhaul was completed on November 19, 1972. The engine had accumulated 820 hours since that overhaul.

Factual narrative

The airplane was in cruise flight at 6,500 feet when the engine began to run roughly. The pilot verified both magnetos were functioning properly, switched fuel tanks, and manipulated the throttle without any improvement in engine operation. He informed air traffic control of the loss of engine power and was subsequently cleared to land at an airport about 8 nm north of his position. The engine continued to run roughly as he maneuvered for the airport. The airplane impacted rising terrain that preceded the runway threshold. The airplane came to rest within 100 feet of the threshold. The airplane received substantial damage to the right wing and engine firewall. The nose and right main landing gear collapsed during the landing. The left main landing gear remained fully extended. Examination of the engine revealed that the number 3 cylinder had separated from the engine case. Further examination showed that the number 3 connecting rod had separated from the crankshaft. The connecting rod cap, two rod bolts, and two nuts were found separated inside the engine case. One of the rod bolts was bent and fractured approximately mid-span. One-half of this bolt remained with the rod cap. The bolt's fracture surface exhibited a cup/cone shape, consistent with an overload failure. The threaded region of this bolt was undamaged. One of the nuts had undamaged threads. The first three threads adjacent to the flat side of the remaining nut were damaged. The remaining rod bolt was intact, but the three threads from the end were damaged consistent with the damage noted on the second nut. The last engine overhaul was completed on November 19, 1972. The engine had accumulated 820 hours since that overhaul.

Aircraft

Registration
N5912Q
Reported as
Mooney M20E
Category
Airplane
Serial number
821
Airframe hours
1,794.4
Engine
Lycoming IO-360-A1A, 200 horsepower, reciprocating
Damage
Substantial damage
Flight
Business · Part 91
Registered owner
G & W Aviation, LLC
Airworthiness certificate
Standard, Utility
Last inspection
Annual · May 1, 2007
Departed
PPO · La Porte, IN
Destination
M91 · Springfield, TN
Airport
LAF · Purdue University Airport, runway 5, 4,225 × 1,288 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
58
Injuries
None
Certificate
Private
Airplane ratings
Multi-engine land, Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
July 1, 2006
Seat
Left
Flight hours
855 total · 46 in this make and model · 11 in the last 90 days · 2 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
360° at 5 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
54 °F, dew point 21 °F
Altimeter
30.25 inHg
Observed at
LAF

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.