CHI85IA032

NTSB incident investigation · McDonnell Douglas DC-10-30 · Chicago, IL · October 27, 1984

Incident · No injuriesIncident investigationFinal report
Date
October 27, 1984, 13:18 local (18:18 UTC)
Place
Chicago, IL
Injuries
276 uninjured
Damage
Minor damage
Phase of flight
Enroute
Aircraft
N1852UMcDonnell Douglas DC-10-30
Weather
Visual (VMC) · Day
Status
Completed · report August 30, 1994
Report
Approved by Office Director
FAA report
19841027066609I
Case key
12903

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - mech failure/malfClimb - to cruise
Turbine assembly,nozzle retention - failure,totalCause
Maintenance - improperOther maintenance personnelCause
Turbine assembly,nozzle - loose
Turbine assembly,turbine blade - failure,total
Nacelle/pylon,fairing - separation

Analysis

Shortly after takeoff, the flight crew heard a noise from the right side of the aircraft, which sounded like an engine compressor stall. The #3 engine was shut down & the crew made an uneventful landing at the departure airport. Pieces of cowling from the right engine fell in a residential area, but did no damage. Teardown of the engine revealed that turbine blades on the first stage low pressure turbine wheel had broken off & had penetrated the engine case & core cowl doors. Further investigation revealed that 2 stud bolts (saddle bolts) had pulled out from strut bosses 2 & 3 in the turbine mid frame (tmf), which placed an additional load on strut bosses 1 & 4. Eventually, the 1 & 4 saddle bolts pulled loose & allowed the nozzle support flange to shift rearward. This shift allowed the nozzle segments to come in contact with the low pressure turbine & result in the failure. There was indication that unauthorized rework had been acomplished on the saddle bolts before owner (united airline) had purchased the airplane from another (laker) airline.

Aircraft

Registration
N1852U
Reported as
McDonnell Douglas DC-10-30
Category
Airplane
Serial number
47811
Engine
GE CF6-50C2B, 50,400 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Registered owner
United Airlines
Airworthiness certificate
Standard, Transport
Destination
HNL · Honolulu, HI
Flight plan
IFR
Airport
ORD · Chicago O'Hare Intl

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Unknown
Seat
Left

Weather

Conditions
Visual (VMC) · Day
Wind
200° at 20 knots, gusting 26
Visibility
15 statute miles
Lowest ceiling
None
Temperature
73 °F, dew point 59 °F
Altimeter
29.00 inHg
Observed at
ORD, 5 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.