CHI87LA068

NTSB accident investigation · Cessna 172N · Madison, IN · January 27, 1987

Accident · No injuriesLimited investigationFinal report
Date
January 26, 1987, 19:45 local (Jan 27, 1987, 00:45 UTC)
Place
Madison, IN
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N4688DCessna 172N
Weather
Visual (VMC) · Night/dark
Status
Completed · report July 5, 1988
Report
Approved by Office Director
FAA report
19870126001019A
Case key
13722

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfTakeoff - initial climb
Engine assembly,crankshaft - failure,partialCause
Procedures/directives - not followedOther maintenance personnelCause
Maintenance,installation - improperOther maintenance personnelCause
Maintenance,modification - improperOther maintenance personnelCause
Forced landingTakeoff - initial climb
Light condition - dark night
In flight collision with objectLanding
Object - utility pole
Object - wire,transmission
Nose overLanding - roll

Analysis

At aprx 2500 MSL, the eng stopped and attempts to restart it were not successful. The instructor took control of the acft and attempted to land on the highway, but the acft struck powerlines and a telephone pole before nosing over and coming to rest. The eng was removed from the acft and subsequent teardown revealed that the crankshaft gear teeth were sheared. Aprx 140 hrs prior to the accident, a repair station had re-nitrided the crankshaft following re-grinding operations, however, the pressed on type gear was not removed, as required, prior to re-nitriding. Specifications state that the gear should have a min rockwell hardness of 30N-77 and that any temp in excess of 300 degrees f would affect the hardness. When tested, the gear exhibited a rockwell hardness of 30N-39. The temp required for nitriding is in excess of 985 degrees f.

Aircraft

Registration
N4688D
Reported as
Cessna 172N
Category
Airplane
Serial number
17272331
Airframe hours
1,537
Engine
Lycoming O-320-H2AD, 160 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
H.F.G., Inc.
Registered owner
Norman J. Carroll
Airworthiness certificate
Standard, Normal
Last inspection
Annual · March 20, 1986 · 42 hours before
Departed
IMS · Madison, IN
Airport
IM5 · Madison Municipal

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
53
Certificates
Flight instructor, Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Right
Flight hours
17,260 total · 105 in this make and model · 15,559 as pilot in command · 200 in the last 90 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Night/dark
Wind
350° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
19 °F, dew point 10 °F
Altimeter
30.00 inHg
Observed at
LOU, 38 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N4688D · 1

Matched to the same aircraft by N-number and date.