CHI88FA110

NTSB accident investigation · Boeing 747-136 · Chicago, IL · May 9, 1988

Accident · No injuriesField investigationFinal report
Date
May 9, 1988, 16:35 local (21:35 UTC)
Place
Chicago, IL
Injuries
304 uninjured
Damage
Substantial damage
Phase of flight
Approach
Aircraft
GAWNDBoeing 747-136
Weather
Visual (VMC) · Day
Status
Completed · report June 25, 1990
Report
Approved by Office Director
Safety recommendations
Yes
Case key
13943

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Failure of the number three flap track due to stress corrosion cracking. Factors contributing to this failure are insufficient design of the member and inadequate inspection and maintenance procedures to detect cracks before they propagate to a critical length.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionApproach - faf/outer marker to threshold (ifr)
Flight control,flap attachment - failure,totalCause
Maintenance,aaip/progressive program - inadequateManufacturerFactor
Acft/equip,inadequate designManufacturerCause
Flight control,flap attachment - stress corrosionCause
Maintenance,service bulletin/letter - inadequateManufacturerFactor
Maintenance,compliance with ad - inadequateFaa(other/organization)Factor

Analysis

The acft was on final approach to Chicago o'hare inter'l airport when a structural failure of the number three flap track occurred. The acft sustained substantial damage to the left wing, left inboard flap assembly, left inboard spoilers and spoiler support beam. The pilot experienced significant uncommanded roll and yaw, but regained control of the acft and executed an uneventful landing. The investigation has revealed a history of flap track cracking problems associated with stress corrosion and design inadequacy. A design change of the member was accomplished in 1971 by the manufacturer, but flap tracks of the earlier design were allowed to remain in service on 239 aircraft. The airworthiness directives and service bulletins applicable to this particular structural member are not adequate in methodology and periodicity to ensure crack detection, and do not require inspection for the cause of the crack-corrosion pits.

Aircraft

Registration
GAWND
Reported as
Boeing 747-136
Category
Airplane
Serial number
19764
Airframe hours
1,868
Engine
P&W JT9D-7, 40,000 lbs thrust, turbo fan
Damage
Substantial damage
Flight
Part 129
Operator
British Airways, doing business as British Airways
Registered owner
British Airways
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · March 9, 1988
Departed
EGLL · London, OF
Destination
ORD
Flight plan
IFR
Airport
ORD · Chicago O'Hare, runway 27L, 10,140 × 150 ft, concrete

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
41
Certificate
Airline transport
Airplane ratings
Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
6,978 total · 1,815 in this make and model · 2,584 as pilot in command · 196 in the last 90 days · 70 in the last 30 days · 8 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
220° at 16 knots, gusting 26
Visibility
3 statute miles
Lowest ceiling
1,000 ft broken
Temperature
55 °F, dew point 55 °F
Altimeter
29.00 inHg
Observed at
ORD, 5 nm away