CHI90FA117

NTSB accident investigation · Bellanca 8KCAB · West Bend, WI · April 24, 1990

Accident · FatalField investigationFinal report
Date
April 24, 1990, 13:50 local (18:50 UTC)
Place
West Bend, WI
Injuries
2 fatal
Damage
Destroyed
Phase of flight
Other
Aircraft
N2976RBellanca 8KCAB
Weather
Visual (VMC) · Day
Status
Completed · report January 23, 1992
Report
Approved by Office Director
Safety recommendations
Yes
FAA report
19900424014939A
Case key
14528

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

Inflight failure of the right wing strut-to-spar attachment fitting due to fatigue initiated by improper welding techniques involving inadequate post-weld cooling control.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionOther
Wing,wing attachment fitting - fatigueCause
Inadequate quality controlManufacturerCause
Wing,wing attachment fitting - failure,totalCause
Wing - separationCause
In flight collision with terrain/waterDescent - uncontrolled

Analysis

The right wing separated from the aircraft during an instructional aerobatic flight. Metallurgical examination revealed that the right wing's lift strut-to-wing spar attachment fitting had failed due to fatigue progression in both side plates of the fitting. The initiation areas were immediately adjacent to the ends of two welds. In the weld heat affected zone, the microstructure transitioned from a spheroidized pearlite region near the base metal into a coarse tempered martensite region adjacent to the fusion zone.

Aircraft

Registration
N2976R
Reported as
Bellanca 8KCAB
Category
Airplane
Serial number
624-80
Airframe hours
1,775
Engine
Lycoming AEIO-360-H1A, 180 horsepower, reciprocating
Damage
Destroyed
Flight
Instructional · Part 91
Operator
Gran-Aire, Inc.
Airworthiness certificate
Standard, Aerobatic
Last inspection
Annual · February 26, 1990 · 50 hours before
Departed
MWC · Milwaukee, WI

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
47
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Toxicology
Performed
Flight hours
26,000 total · 4,000 in this make and model · 25,600 as pilot in command · 65 in the last 90 days · 25 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
210° at 10 knots
Visibility
7 statute miles
Lowest ceiling
None
Temperature
82 °F, dew point 37 °F
Altimeter
29.00 inHg
Observed at
MWC, 15 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.