CHI91LA215

NTSB accident investigation · Cessna 182A · Menomonee Falls, WI · July 5, 1991

Accident · No injuriesLimited investigationFinal report
Date
July 5, 1991, 18:15 local (23:15 UTC)
Place
Menomonee Falls, WI
Injuries
4 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N4735DCessna 182A
Weather
Visual (VMC) · Day
Status
Completed · report March 10, 1993
Report
Approved by Office Director
FAA report
19910705026539A
Case key
15118

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The fatigue induced propeller blade failure. A related factor was the operator's delayed propeller overhaul.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
Propeller system/accessories,blade - fatigueCause
Propeller system/accessories,blade - failure,total
Maintenance,overhaul - delayedCompany/operator managementFactor

Analysis

Shortly after the pilot applied full power for the takeoff ground roll, one propeller blade failed and separated from the hub assembly. The engine then broke free of the engine mounts. Post accident metallurgical examination of the propeller blade and hub assembly revealed the failure was due to fatigue. The point of origin was the first thread of the threaded hub. The propeller had been installed on July 11, 1975, and had accumulated 1227.57 hours at the time of the accident. The propeller had not been overhauled. The manufacturer recommends propeller overhaul at intervals not to exceed 5 calendar years. An airworthiness directive effective 33 days after the accident requires a penetrant inspection of the propeller blade threaded retention area, and a modification of the propeller assembly for early detection of failure.

Aircraft

Registration
N4735D
Reported as
Cessna 182A
Category
Airplane
Serial number
34835
Airframe hours
4,200
Engine
Continental O-470-L, 235 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Robert D. Blanchard
Registered owner
Robert D. Blanchard
Airworthiness certificate
Standard, Normal
Last inspection
Annual · May 2, 1991 · 90 hours before
Airport
76C · Aeropark, runway 18, 2,600 × 50 ft, grass/turf

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
39
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
668 total · 520 in this make and model · 628 as pilot in command · 19 in the last 90 days · 9 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Visibility
15 statute miles
Lowest ceiling
None

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.