CHI92DEC04

NTSB accident investigation · Tennessee Engineering & Manf Z-MAX · Manchester, MI · September 13, 1992

Accident · Serious injuriesFinal report
Date
September 13, 1992, 13:08 local (17:08 UTC)
Place
Manchester, MI
Injuries
1 serious
Damage
Destroyed
Phase of flight
Maneuvering
Aircraft
UNREGTennessee Engineering & Manf Z-MAX
Weather
Visual (VMC) · Day
Status
Completed · report July 26, 1993
Report
Approved by Office Director
Case key
15233

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

An inadequate design of the rudder control system by the pilot/builder of the airplane, a pullup performed by the pilot, and a total failure of the rudder flight control system.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering
Flt control syst,rudder control cable/rod - failure,totalCause
Low pass - performedPilot in command
Acft/equip,inadequate designPilot in commandCause
Engine installation - improperFactor
Pull-up - performedPilot in commandCause
Loss of control - in flightManeuvering
Aircraft control - not maintainedPilot in commandFactor
In flight collision with objectDescent - uncontrolled
Object - tree(s)
Stall - inadvertentPilot in commandFactor

Analysis

The mid-wing configured experimental airplane was observed flying close to the runway surface. Witnesses reported the airplane executed a steep climbing 360 degree turn to the right. The airplane stalled at the conclusion of the turn and descended into trees adjacent to the runway. An on-scene investigation revealed the builder of the airplane was also the pilot. The builder had deviated from the designer's plans and modified the rudder control system. The result of the modification was a left rudder cable failure due to chafing and overload. The builder had also installed an engine which had 25 horsepower (HP) more than allowed by the designer. The designer stated an airplane with 65 HP would perform too steep a climb for the average person. This, he stated, would cause the pilot to lose reference with the horizon due to the airplane's mid-wing configuration. The designer also stated the mid-wing configuration does not block airflow over the elevator unless in a stall, at which point the turbulent air would pass over the elevator.

Aircraft

Registration
UNREG
Reported as
Tennessee Engineering & Manf Z-MAX
Category
Airplane, amateur-built
Airframe hours
27
Engine
Arrow GT 500 RA, 65 horsepower, reciprocating
Damage
Destroyed
Flight
Personal · Part 91
Operator
Charles E Baker III
Registered owner
Charles E Baker III
Last inspection
Unknown · January 2, 2000
Departed
M151 · Clinton, MI
Airport
NONE · Private Grass Field

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
39
Certificate
Student
Medical
Class 3, Valid Medical--no waivers/lim.
Seat
Front
Toxicology
Performed
Flight hours
45 total · 24 in this make and model · 24 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
200° at 4 knots
Visibility
15 statute miles
Lowest ceiling
None
Temperature
72 °F, dew point 54 °F
Altimeter
30.00 inHg
Observed at
YIP, 28 nm away