CHI94LA013

NTSB accident investigation · Hughes 269A · Coldwater, MI · October 12, 1993

Accident · No injuriesLimited investigationFinal report
Date
October 12, 1993, 16:45 local (20:45 UTC)
Place
Coldwater, MI
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N7032UHughes 269A
Weather
Visual (VMC) · Day
Status
Completed · report October 20, 1994
Report
Approved by Office Director
FAA report
19931012038699A
Case key
9412

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

the fatigue failure of the tailboom support strut attachment lug.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionHover
Fuselage,attachment - fatigueCause
Loss of control - in flightHover
Rotor drive system,tail rotor drive shaft - sheared
Directional control - not possibleDual student
Autorotation - performedDual student

Analysis

The certificated helicopter pilot who was receiving dual instruction was at the controls in a hover. The pilot and the CFI both reported hearing a bang followed by loss of directional control. The student pilot made a successful hovering autorotation. The investigation revealed the tailboom support strut attachment lug had failed at the left aft cluster fitting. The failed part was examined and found to have failed due to fatigue.

Factual narrative

On October 12, 1993, at 1645 eastern daylight time, a Hughes 269A, N7032U, operated by Brooks Aero, Inc., Marshall, Michigan, sustained substantial damage when it had an in-flight structural failure, while in a hover at the Branch County Airport, Coldwater, Michigan. Neither the certified flight instructor, nor the private certificated student pilot were injured. The instructional flight originated at Brooks Field, Marshall, Michigan. No flight plan was filed, and visual meteorological conditions prevailed at the time.

The investigation found the left tailboom support strut attachment lug on the left aft cluster fitting (P/N 269A2234) had failed. A witness reported the tailboom was moving up and down just before the accident. The tailboom was hit and severed by the main rotor system. The dual student, who was at the controls, made a successful hovering autorotative landing without additional damage to the helicopter.

The helicopter log book shows the last inspection was a 100 hour inspection performed on June 22, 1993. The helicopter has logged 65 hours since the inspection. The log book entry records compliance with Airworthiness Directives 88-17-04 and 76-18-01 which pertain to the cluster fittings.

The failed support strut attachment lug was sent to the NTSB Materials Laboratory, Washington, D.C., for examination. The laboratory reported the presence of fatigue fracture features on both ears of the attachment lug.

Aircraft

Registration
N7032U
Reported as
Hughes 269A
Category
Helicopter
Serial number
114-0327
Airframe hours
4,695
Engine
Lycoming HIO-360-B1A, 180 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
Brooks Aero, Inc.
Registered owner
Shallow Corp.
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · June 22, 1993 · 65 hours before
Departed
5D8 · Marshall, MI
Airport
D96 · Branch County Memorial

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
25
Certificates
Flight instructor, Airline transport, Commercial
Instrument ratings
Helicopter
Medical
Class 2, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
1,750 total · 1,500 as pilot in command · 240 in the last 90 days · 40 in the last 30 days · 6 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
300° at 10 knots
Visibility
12 statute miles
Lowest ceiling
2,900 ft broken
Temperature
68 °F, dew point 54 °F
Altimeter
29.00 inHg
Observed at
BTL, 24 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.