CHI94LA288

NTSB accident investigation · Bede BD-10 · Chesterfield, MO · August 27, 1994

Accident · No injuriesLimited investigationFinal report
Date
August 27, 1994, 09:01 local (14:01 UTC)
Place
Chesterfield, MO
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N2BDBede BD-10
Weather
Visual (VMC) · Day
Status
Completed · report February 24, 1995
Report
Approved by Office Director
FAA report
19940827032249A
Case key
9645

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

the canopy lock pin design which allowed the pilot to receive a 'closed and locked' indication without the canopy lock pin being engaged. Factors were the pilots' intentional abort above rotation speed, the lack of developed takeoff and accelerate-stop distance performance data for the airplane in this flight regime.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
Window,canopy - not securedFactor
Acft/equip,inadequate designProduction/design personnelCause
OverrunTakeoff - aborted
Aborted takeoff - intentionalPilot in commandFactor
Wrong runway - selectedPilot in command
Performance data - not issuedManufacturerFactor
Nose gear collapsedTakeoff - aborted
Landing gear,nose gear - overload

Analysis

The experimental single engine turbojet was departing on a demonstration flight. After attaining rotation speed (vr), the canopy began to open. The pilot intentionally aborted the takeoff, applied heavy braking, and the airplane departed the runway end. The runway used was 3800 feet long. A parallel runway was 7000 feet long. The pilots' calculation showed required runway to be 3110 feet. The canopy lock pins were fully extended, extinguishing the 'canopy open' light, but had not engaged the locking lugs. A subsequent redesign lengthened the lugs, which prevents the lock pins from extending without engagement. The limited performance data available does not include accelerate- stop distance, nor is it available for abort above vr.

Factual narrative

On August 27, 1994, at 0901 hours central daylight time, a BEDE Jet Corporation BD-10, N2BD, overran runway 8L at Spirit of St. Louis Airport, Chesterfield, Missouri, during an aborted takeoff and was substantially damaged when the nose gear collapsed. The Airline Transport rated pilot and passenger were not injured. Visual meteorological conditions existed at the time of the accident and no flight plan was filed. The flight was to be conducted under 14 CFR Part 91 as a local demonstration flight. After accelerating above rotation speed (Vr), the canopy started to lift, the takeoff was aborted, heavy braking was applied, and the airplane departed the runway end at approximately 30 knots.

Investigation revealed that the forward canopy lock pin was able to pass below the lock hole lug instead of through it. The canopy lock indicator light operated normally, and extinguished when the pin was in the extended position. There were no gaps around the canopy seal, and no other visual cues to the pilot that the canopy was not locked. Subsequent redesign has incorporated an extended lug which prevents the pin from extending if the hole is not aligned. Match marks were added to provide a positive indicator to the pilot of canopy position.

The pilot had generated his personal accelerate-stop distance by adding the available takeoff roll (850 feet), landing roll (1500 feet), and an estimated 5 seconds reaction time at 90 knots (760 feet), to arrive at 3110 feet of required runway. This calculation was predicated upon the abort decision occurring at or before Vr. The runway used was 3800 feet x 75 feet. The parallel runway was 7000 feet x 150 feet.

Performance data developed during initial flight testing includes sea level takeoff and landing roll information. Dedicated rejected takeoff and accelerate-stop data is not available, and is not required by existing Federal Aviation Regulations for experimental aircraft. All performance data developed during initial flight test is available to customers.

Aircraft

Registration
N2BD
Reported as
Bede BD-10
Category
Airplane
Serial number
0001
Airframe hours
300
Engine
GE J-85-J4, 2,950 lbs thrust, turbo jet
Damage
Substantial damage
Flight
Business · Part 91
Operator
Bede Jet Corporation
Registered owner
Bede Jet Corporation
Airworthiness certificate
Special, Experimental (Special)
Last inspection
AAIP · August 17, 1994 · 20 hours before
Airport
SUS · Spirit Of St. Louis, runway 8L, 3,800 × 75 ft, asphalt

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Certificates
Flight instructor, Airline transport, Military, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Front
Flight hours
3,800 total · 25 in this make and model · 3,100 as pilot in command · 25 in the last 90 days · 10 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
320° at 12 knots
Visibility
8 statute miles
Lowest ceiling
None
Temperature
84 °F
Altimeter
30.00 inHg
Observed at
SUS

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.