CHI98LA089

NTSB accident investigation · Chinese A/F Aero Ind Dev CTR PL-1B · Sugar Grove, IL · February 1, 1998

Accident · No injuriesLimited investigationFinal report
Date
February 1, 1998, 15:15 local (21:15 UTC)
Place
Sugar Grove, IL
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N830JTChinese A/F Aero Ind Dev CTR PL-1B
Weather
Visual (VMC) · Day
Status
Completed · report May 29, 1998
Report
Approved by Office Director
FAA report
19980201000859A
Case key
10825

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

inadequate design of the carburetor heat system by the manufacturer, and subsequent carburetor ice, which resulted in loss of engine power and a forced landing. Factors relating to the accident were: carburetor icing (weather) conditions, and obstructions and uneven terrain in the emergency landing area.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerTakeoff - initial climb
Weather condition - carburetor icing conditionsFactor
Anti-ice/deice system,carburetor/heat - inadequateCause
Acft/equip,inadequate designManufacturerCause
Fuel system,carburetor - iceCause
Forced landingEmergency landing after takeoff
In flight collision with terrain/waterEmergency landing
Terrain condition - high obstruction(s)Factor
Maneuver to avoid obstructions - performedPilot in command
Terrain condition - rough/unevenFactor

Analysis

The pilot said the airplane's '...engine stopped...' during initial climbout from takeoff. He said the fuel boost pump was 'ON' and that he checked the throttle and mixture for proper position. The pilot said he turned to avoid colliding with power lines and a road. He said the engine started and ran for about 3-seconds when the airplane was about 25 ft above the ground. The pilot said he banked the airplane toward runway 09, and the engine stopped a second time. He said he '...leveled the wings and let [the] plane settle in.' On-scene investigation revealed no preaccident mechanical anomaly with the airframe or engine that would have prevented flight. The spark plugs were black and sooty. The pilot said moderate rain was falling, and the temperature and dew point were 36 and 34 deg Fahrenheit, respectively. According to icing probability charts, the airplane was operating in conditions conducive to severe carburetor icing at cruise power. The airplane did not have a conventional carburetor heat system. Heat for the carburetor was obtained from the engine oil cooler that was about 14-inches forward and above the carburetor. Air flowing through the oil cooler was used to prevent carburetor ice by heating the carburetor's exterior.

Factual narrative

On February 1, 1998, at 1515 central standard time (cst), a Chinese A/F Aero Industries Development PL-1B, N830JT, piloted by a commercial pilot, was substantially damaged during a collision with the ground while maneuvering for a forced landing. The pilot reported a total loss of engine power during the airplane's departure climb following takeoff from runway 18 at the Aurora Municipal Airport, Sugar Grove, Illinois. Visual meteorological conditions prevailed at the time of the accident. The 14 CFR Part 91 flight was not operating on a flight plan. The pilot and passenger reported no injuries. The flight departed Sugar Grove, Illinois, at 1512 cst.

The pilot said that he was doing touch and go landings with the accident occurring on his third or fourth time around. He said that he took off on runway 18 and started to climb. The pilot said that he was climbing out at 100-feet above the ground when the "... engine stopped... ." He said the boost pump was "ON" and that he checked the throttle, mixture, and boost pump selectors after the engine stopped running. The pilot said he "... turned west to avoid [a] road and wires." According to the pilot, the engine started and ran for about 3-seconds when the airplane was about 25-feet above the ground. The pilot said he "...thought [he] could make runway 9...," and banked the plane toward the runway. During this maneuvering the engine stopped running a second time. The pilot said he "...leveled the wings and let [the] plane settle in." The airplane collidied with the ground and came to rest facing south.

The right main gear was folded under the airplane and the nose wheel was sheared off. The fuselage had wrinkling at the firewall and behind the cockpit. The outboard half of the left wing was bent upward about 45-degrees. The right wing was bent upward about 15-degrees at the wing root. It leading edge was crushed upward and aft.

The on-scene investigation revealed no pre-accident mechanical anomalies with the airframe, engine, magnetos or fuel system that would prevent flight. The spark plug electrodes were black and sooty in appearance. The propeller had one blade bent aft approximately 5-degrees at the midpoint. The fuel smelled similar to autogas. There was a tablespoon of fuel obtained from the carburetor float bowl. The fuel line between the carburetor and fuel pump was cracked.

The PL-1B's design for the carburetor heat system is to use radiant heat from the oil cooler. There is an air scoop for the carburetor at the front of the airplane's cowl that extends aft and is attached to the carburetor throat opening. The oil cooler is located aft and above the air scoop inlet. Air enters through the oil cooler's opening and passes over the oil cooler. The warmed air from the radiant heat of the oil cooler then travels about 14-inches to the carburetor body. This is the only means available to the pilot for prevention or elimination of carburetor ice.

On the day of the accident the temperature and dew point was 36 and 34-degrees Fahrenheit respectively. There was also moderate rain at the time of the accident. According to the FAA's carburetor icing probability chart, the airplane was operating in conditions conducive to serious icing at cruise power settings.

Aircraft

Registration
N830JT
Reported as
Chinese A/F Aero Ind Dev CTR PL-1B
Category
Airplane
Serial number
61-1042
Airframe hours
1,006
Engine
Lycoming O-320-E2A, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Joseph L. Lesch
Airworthiness certificate
Special, Experimental (Special)
Last inspection
AAIP · December 8, 1997
Departed
ARR
Destination
ARR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
58
Certificate
Commercial
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
803 total · 196 in this make and model · 2 in the last 90 days · 1 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
180° at 10 knots
Visibility
4 statute miles
Lowest ceiling
2,300 ft overcast
Temperature
36 °F, dew point 34 °F
Altimeter
29.00 inHg
Observed at
ARR

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.