DCA16CA197

NTSB accident investigation · Facebook UK Aquila · Yuma, AZ · June 28, 2016

Accident · No injuriesData collectionFinal report
Date
June 28, 2016, 07:43 local (14:43 UTC)
Place
Yuma, AZ
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N565AQFacebook UK Aquila
Defining event
Approach: Aircraft structural failure
Weather
Visual (VMC) · Day
Status
Completed · report December 16, 2016
Report
Approved by Office Director
NTSB office
Major Investigations Division
Case key
93514

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

a structural failure of the wing as a result of exceeding the airspeed envelope due to wind gusts which were beyond the capabilities of the autopilot. Contributing to the accident was an insufficient amount of drag to track the glideslope in the presence of atmospheric disturbances.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Turbulence: convective turbulenceEnvironmental issues › Conditions/weather/phenomena · Effect on equipmentFacebook UK AQUILA 1A: 1 caseAll aircraft: 145 casesProbable cause
Auto flight system: autopilot computerAircraft › Aircraft systems · Capability exceededFacebook UK AQUILA 1A: 1 caseAll aircraft: 1 caseProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

On June 28, 2016, at 0743 mountain standard time, the Facebook Aquila unmanned aircraft, N565AQ, experienced an inflight structural failure on final approach near Yuma, Arizona. The aircraft was substantially damaged. There were no injuries and no ground damage. The flight was conducted under 14 Code of Federal Regulations Part 91 as a test flight, the aircraft did not hold an FAA certificate of airworthiness. This was the first flight of the full-scale aircraft. The flight launched in restricted airspace from Yuma Proving Ground's (YPG) Site 8 UAV runway. There were no anomalies noted during the 90-minute flight. According to the operator, at 0704, a simulated landing at 1,250 feet above sea level was performed to test the autoland feature of the autopilot. Autoland is the normal, and only, landing maneuver of the aircraft. The maneuver was executed normally, tracking the centerline and glidepath, and obeying the wave-off command. At the time of the simulated landing, the crew noted that the wind had increased above the intended test limit of 7 knots at flight altitude. At 0737, the crew commanded a landing to the designated landing site. During the final approach, the aircraft encountered an increasing amount of turbulence and wind speeds of up to 10 knots at the surface and 12 to 18 knots, as measured by the aircraft at flight altitude. The operators post-flight telemetry analysis showed that the aircraft experienced significant deviations in pitch, roll, and airspeed, consistent with turbulence during the final approach. At 0743, while on final approach at 20 feet above the ground, the right outboard wing experienced a structural failure with a downward deflection. Four seconds later, the aircraft impacted the ground at a groundspeed of 25 knots in an approximately wings-level attitude. The aircraft sustained substantial damage as a result of the impact and wing failure. As a result of the aircrafts design (skid landing gear, low-slung engines and propellers), the operator expected some damage during normal landings. The operators analysis of available data indicates that the structural failure was likely initiated by a wind gust that lofted the aircraft above the glidepath about 5 seconds prior to failure. The autopilot responded to this gust by lowering the nose of the aircraft to reestablish itself on the glidepath. The airspeed then increased to 28 KIAS from the normal 24 KIAS. As the aircraft descended back onto the glidepath, the autopilot started to deflect the elevons upwards. The operator determined that the combination of high airspeed, up elevon, and low angle of attack, resulted in increased downward lift (and torsion) on the outer wing panels. This loading exceeded its structural limit and resulted in a downward deformation and failure of the right wing. At the time of the last gust (5 seconds prior to touchdown) the aircraft was near idle power and the inboard propellers were commanded to the windmilling state - the highestdrag configuration available to the autopilot.

Factual narrative

On June 28, 2016, at 0743 mountain standard time, the Facebook Aquila unmanned aircraft, N565AQ, experienced an inflight structural failure on final approach near Yuma, Arizona. The aircraft was substantially damaged. There were no injuries and no ground damage. The flight was conducted under 14 Code of Federal Regulations Part 91 as a test flight, the aircraft did not hold an FAA certificate of airworthiness. This was the first flight of the full-scale aircraft. The flight launched in restricted airspace from Yuma Proving Ground's (YPG) Site 8 UAV runway. There were no anomalies noted during the 90-minute flight. According to the operator, at 0704, a simulated landing at 1,250 feet above sea level was performed to test the autoland feature of the autopilot. Autoland is the normal, and only, landing maneuver of the aircraft. The maneuver was executed normally, tracking the centerline and glidepath, and obeying the wave-off command. At the time of the simulated landing, the crew noted that the wind had increased above the intended test limit of 7 knots at flight altitude. At 0737, the crew commanded a landing to the designated landing site. During the final approach, the aircraft encountered an increasing amount of turbulence and wind speeds of up to 10 knots at the surface and 12 to 18 knots, as measured by the aircraft at flight altitude. The operators post-flight telemetry analysis showed that the aircraft experienced significant deviations in pitch, roll, and airspeed, consistent with turbulence during the final approach. At 0743, while on final approach at 20 feet above the ground, the right outboard wing experienced a structural failure with a downward deflection. Four seconds later, the aircraft impacted the ground at a groundspeed of 25 knots in an approximately wings-level attitude. The aircraft sustained substantial damage as a result of the impact and wing failure. As a result of the aircrafts design (skid landing gear, low-slung engines and propellers), the operator expected some damage during normal landings. The operators analysis of available data indicates that the structural failure was likely initiated by a wind gust that lofted the aircraft above the glidepath about 5 seconds prior to failure. The autopilot responded to this gust by lowering the nose of the aircraft to reestablish itself on the glidepath. The airspeed then increased to 28 KIAS from the normal 24 KIAS. As the aircraft descended back onto the glidepath, the autopilot started to deflect the elevons upwards. The operator determined that the combination of high airspeed, up elevon, and low angle of attack, resulted in increased downward lift (and torsion) on the outer wing panels. This loading exceeded its structural limit and resulted in a downward deformation and failure of the right wing. At the time of the last gust (5 seconds prior to touchdown) the aircraft was near idle power and the inboard propellers were commanded to the windmilling state - the highestdrag configuration available to the autopilot.

Aircraft

Registration
N565AQ
Reported as
Facebook UK Aquila (1A)
Category
Airplane, unmanned
Serial number
F1501
Built
2015
Airframe hours
1.5
Engines
Joby Motor, electricJoby Motor, electricJoby Motor DSRF250 CW-02, electricJoby Motor DSRF250 CW-02, electric
Damage
Substantial damage
Flight
Flight test · Part 91
Operator
Facebook, Inc.
Registered owner
FCL Tech
Airworthiness certificate
None
Last inspection
June 27, 2016
Departed
N/A · Yuma, AZ
Destination
None · Yuma, AZ
Airport
None · Site 8 YPG, runway 8, 500 × 500 ft, gravel
Equipment
Auto-pilot, Data recorder, Satellite tracking device, Video recording device, ADS-B, Airframe parachute, Angle of attack indicator

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
29
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 2, With waivers/limitations
Last flight review
April 4, 2015
Seat
Left
Flight hours
1,688 total · 2 in this make and model · 1,609 as pilot in command · 13 in the last 90 days · 2 in the last 30 days
Role
Co-pilot
Age
37
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 2, With waivers/limitations
Last flight review
March 15, 2016
Seat
Right
Flight hours
2,263 total · 28 in this make and model · 624 as pilot in command · 17 in the last 90 days · 3 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
180° at 10 knots
Temperature
91 °F
Altimeter
29.79 inHg
Turbulence
Moderate
Observed at
N/A

Docket · 1

The files NTSB released with the investigation on December 16, 2016, on NTSB’s docket system: statements, records, photos and specialists’ reports. 2.1 MB in all.