DCA24LA043

NTSB incident investigation · Boeing 787 · Chicago, IL · October 19, 2023

Incident · No injuriesClass 4 · LimitedFinal report
Date
October 18, 2023, 23:55 local (Oct 19, 2023, 04:55 UTC)
Place
Chicago, IL
Injuries
2 uninjured
Damage
Minor damage
Phase of flight
Taxi
Aircraft
N30913Boeing 787
Defining event
Taxi-from runway: Ground collision
Weather
Visual (VMC) · Night
Status
Completed
Report
Approved by Office Director
Investigation class
Class 4 - Basic report with no Prelim publish
NTSB office
Major Investigations Division
Parties
FAA AVP-100
Case key
193541

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The flight crew’s misperception of the distance required to safely pass the hangar and failure to request additional ground handling support while taxiing, which resulted in a collision with a hangar. Contributing to the accident was United Airlines Maintenance Ramp personnel’s ambiguous taxi instructions and lack of obstruction clearance guidance.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Perception/orientation/illusion: perceptionPersonnel issues › Psychological · Flight crewBoeing 787-8: 1 caseAll aircraft: 61 casesProbable cause
Communication (personnel): accuracy of communicationPersonnel issues › Task performance · Maintenance personnelBoeing 787-8: 1 caseAll aircraft: 25 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

United Airlines (UAL) flight 3885, a Boeing 787, impacted a hangar with its right-wing tip while taxiing to parking at Chicago O’Hare International Airport (KORD), Chicago, Illinois. The flight was a maintenance ferry flight conducted under Title 14 Code of Federal Regulations Part 91 from Newark Liberty International Airport (KEWR), Newark, New Jersey. According to the flight crew, after landing on runway 10C at ORD they were cleared to taxi to a UAL maintenance facility via taxiways P to Z. After receiving an air traffic control (ATC) clearance, they crossed runway 10L, continued via taxiway Z crossing both runways 9R and 9C before making a right turn onto taxiway D. Ground control cleared them to enter the ramp at taxiway YY1 and to contact UAL’s Maintenance Ramp frequency. UAL maintenance subsequently instructed them to make a left on YY, which was incorrect, and proceed to the north side of the ramp, where a truck with marshallers would be waiting to guide them to parking. After completing the left turn on YY, the flight crew realized they were about to enter an American Eagle ramp area instead of their intended destination of the UAL ramp area. Unfamiliar with the area they stopped the airplane and queried UAL maintenance as to where they should park. UAL maintenance asked the flight crew to proceed onto the American Eagle ramp and make a 180° turn. The captain noted no wingspan restrictions on the airport charts and no obstacles other than hangars in the area. He stated that there were no taxiway lights; however, there was adequate overhead lighting on the ramp. The captain then asked the first officer (FO) if they were clear to the right, to which the FO responded “yes”. Shortly thereafter, while proceeding onto the ramp and on the associated taxiway line they heard a loud bang and the airplane veered to the right. The FO looked out his window and stated, “we hit the hangar”. UAL Maintenance Ramp Area Figure 1 - Google Earth image with taxi route in red. The inset photo of accident site was provided by United Airlines. Green arrow indicates the location of United Airlines maintenance ramp area. The right-wing tip of the airplane struck a hanger resulting in minor damage to the wing. The damage to the hanger was estimated at about $236,000. A B787 has a wingspan of 197 feet 3 inches. The distance from the taxiway centerline to the hangar was about 98 ft accommodating a wingspan of about 196 ft. Had the marshallers met the airplane at American Eagle ramp and provided obstruction clearance guidance and/or the flight crew requested additional ground handling support before attempting to turn around in an unfamiliar area it is likely that the collision would not have occurred.

Aircraft

Registration
N30913
Reported as
Boeing 787 (8)
Category
Airplane
Serial number
35879
Built
2014
Airframe hours
33,459
Engines
General Electric GEnx-1B, 70,000 lbs thrust, turbo fanGeneral Electric GEnx-1B, 70,000 lbs thrust, turbo fan
Damage
Minor damage
Flight
Ferry · Part 91
Operator
United Airlines Inc
Registered owner
United Airlines Inc
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · December 11, 2023
Departed
Newark, NJ
Destination
Same as departure
Flight plan
VFR/IFR
Airport
ORD · Chicago O'Hare Intl
Equipment
Onboard weather, Electronic primary flight display, Electronic multifunction display, Electronic flight bag or handheld device, Data recorder, Angle of attack indicator, ADS-B, Stall warning system, Satellite tracking device

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
59
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
September 24, 2023
Seat
Left
Restraint
5-point
Flight hours
26,480 total · 3,673 in this make and model · 3,673 as pilot in command · 250 in the last 90 days · 89 in the last 30 days
Role
Co-pilot
Age
44
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 1, Without waivers/limitations
Last flight review
October 5, 2023
Seat
Right
Restraint
5-point
Flight hours
14,552 total · 980 in this make and model · 1,500 as pilot in command · 131 in the last 90 days · 5 in the last 30 days

Weather

Conditions
Visual (VMC) · Night
Wind
190° at 12 knots, gusting 18
Visibility
10 statute miles
Lowest ceiling
9,000 ft overcast
Temperature
59 °F, dew point 52 °F
Altimeter
29.81 inHg
Observed at
KORD, 2 nm away
METAR
METAR KORD 190451Z 19012G18KT 10SM -RA FEW055 SCT075 OVC090 15/11 A2981

Docket · 3

The files NTSB released with the investigation on March 12, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 5.8 MB in all.