DCA89MA063

NTSB accident investigation · Mcdonnell Douglas DC-10-10 · Sioux City, IA · July 19, 1989

Accident · FatalClass 1 · MajorFinal report
Date
July 19, 1989, 16:00 local (21:00 UTC)
Place
Sioux City, IA
Injuries
111 fatal, 47 serious, 125 minor, 13 uninjured
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N1819UMcdonnell Douglas DC-10-10
Weather
Visual (VMC) · Day
Status
Completed · report October 8, 1992
Report
Board-adopted at Board Meeting
Investigation class
Class 1
NTSB office
Major Investigations Division
Safety recommendations
Yes
FAA report
19890719023719A
Case key
15920

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The inadequate consideration given to human factors limitations in the inspection and quality control procedures used by united airlines' engine overhaul facility which resulted in the failure to detect a fatigue crack originating from a previously undectected metallurgical defect located in a critical area of the stage 1 fan disk that was manufactured by general electric aircraft engines. The subsequent catastrophic disintegration of the disk resulted in the liberation of debris in a pattern of distribution and with energy levels that exceeded the level of protection provided by design features of the hydraulic systems that operated the DC-10'S flight controls.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionCruise - normal
Compressor assembly,forward fan - fatigueCause
Maintenance,overhaul,major - inadequateCompany maintenance personnelCause
Inadequate quality controlManufacturerCause
Compressor assembly,forward fan - failure,totalCause
Misc,engine uncontained failure
Hydraulic system,line - overload
Flight control system - inoperative
Forced landingDescent - emergency
In flight collision with terrain/waterLanding

Analysis

The Safety Board's full report on this investigation is provided as Aviation Accident Report number AAR-90/06. To obtain a copy of this report, or to view the executive summary online, please see the Web site at http://www.ntsb.gov/publictn/publictn.htm

United airline flt 232 was cruising at FL 370, when there was a catastrophic failure of the # 2 (tail mounted) eng. This was due to sepn, fragmentation & forceful discharge of the stage 1 fan rotor assembly parts fm the #2 eng (uncontained failure), which led to loss of the 3 hyd systems that powered the flt ctls. The flightcrew experienced severe difficulties ctlg the acft, which subsequently crashed drg an emerg lndg at Sioux City. An inv revealed evidence concerning limitations in inspn & quality ctl proc used drg eng overhaul, which resulted in a failure to detect a fatigue crack, originating fm a previously undetected metallurgical defect in a critical area of the state 1 fan disk. (See: NTSB/AAR-90/06)

Aircraft

Registration
N1819U
Reported as
Mcdonnell Douglas DC-10-10
Category
Airplane
Serial number
46618
Engine
GE CF6-6D, 51,000 lbs thrust, turbo fan
Damage
Destroyed
Fire
On-Ground
Flight
Part 121
Operator
United Airlines
Airworthiness certificate
Standard, Transport
Departed
DEN · Denver, CO
Destination
ORD · Chicago, IL
Flight plan
IFR
Airport
SUX · Sioux Gateway, runway 22, 6,600 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
57
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
29,967 total · 7,190 in this make and model · 213 in the last 90 days · 74 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
10° at 11 knots
Visibility
15 statute miles
Lowest ceiling
4,000 ft broken
Temperature
81 °F, dew point 57 °F
Altimeter
30.00 inHg
Observed at
SUX

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.