DCA93GA042

NTSB accident investigation · Mitsubishi MU-2B-60 · Zwingle, IA · April 19, 1993

Accident · FatalClass 1Final report
Date
April 19, 1993, 15:52 local (20:52 UTC)
Place
Zwingle, IA
Injuries
8 fatal
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N86SDMitsubishi MU-2B-60
Weather
Instrument (IMC) · Day
Status
Completed · report May 10, 1994
Report
Board-adopted at Board Meeting
Investigation class
Class 1
NTSB office
Major Investigations Division
Safety recommendations
Yes
Case key
15962

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The fatigue cracking and fracture of the propeller hub arm. The resultant separation of the hub arm and the propeller blade damaged the engine, nacelle, wing, and fuselage, thereby causing significant degradation to aircraft performance and control that made a successful landing problematic. The cause of the propeller hub arm fracture was a reduction in the fatigue strength of the material because of manufacturing and time-related factors (decarburization, residual stress, corrosion, mixed microstructure, and machining/scoring marks) that reduced the fatigue resistance of the material, probably combined with exposure to higher-than-normal cyclic loads during operation of the propeller at a critical vibration frequency (reactionless mode), which was not appropriately considered during the airplane/propeller certification process.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionCruise - normal
Propeller system/accessories,hub - fatigueCause
Propeller system/accessories,blade - separation
Powerplant - vibration
Loss of engine power(total) - mech failure/malfCruise - normal
1 engine
DecompressionCruise
Forced landingDescent - emergency
In flight collision with objectApproach
Weather condition - low ceilingFactor
Weather condition - fogFactor
Weather condition - rainFactor

Analysis

While cruising at FL 240, a propeller (prop) hub arm on the left prop failed, releasing the prop blade, which struck a 2nd blade, breaking off its tip. This resulted in a severe engine vibration & shutdown of the left engine. The left engine was forced downward & inboard on its mounts. The cabin depressurized, possibly from blade contact. The flight crew made an emergency descent & received a vector to divert for an ILS approach to dubuque. The airplane was incapable of maintaining altitude & descended in instrument conditions. Subsequently, it collided with a silo & crashed about 8 miles south of dubuque. An investigation revealed the left prop hub failed from fatigue that initiated from multiple initiation sites on the inside diameter surface of the hole for the pilot tube. There was evidence that the fatigue properties of the hub were reduced by a combination of factors, including machining marks or scratches, mixed micro- structure, corrosion, decarburization, and residual stresses. (For further info, see blue cover rprt: NTSB/ARR-93/08.)

Aircraft

Registration
N86SD
Reported as
Mitsubishi MU-2B-60
Category
Airplane
Serial number
765 S.A.
Airframe hours
4,580
Engine
Garrett TPE-331-10, 940 horsepower, turbo prop
Damage
Destroyed
Fire
On-Ground
Flight
Public aircraft · Public use
Registered owner
State Of South Dakota
Airworthiness certificate
Standard, Normal
Last inspection
Continuous airworthiness · April 12, 1993 · 10 hours before
Departed
LUK · Cincinnati, OH
Destination
PIR · Pierre, SD
Flight plan
IFR
Airport
DBQ · Dubuque Regional, runway 31, 6,498 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
52
Certificates
Airline transport, Flight instructor
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Left
Toxicology
Performed
Flight hours
10,607 total · 1,922 in this make and model · 26 in the last 30 days · 6 in the last 24 hours

Weather

Conditions
Instrument (IMC) · Day
Wind
40° at 16 knots
Visibility
1 statute miles
Lowest ceiling
200 ft overcast
Temperature
46 °F, dew point 45 °F
Altimeter
29.39 inHg
Observed at
DBQ, 9 nm away