DEN04IA014

NTSB incident investigation · Learjet 45 · Denver, CO · October 22, 2003

Incident · No injuriesIncident investigationFinal report
Date
October 22, 2003, 17:30 local (23:30 UTC)
Place
Denver, CO
Injuries
4 uninjured
Damage
No damage
Phase of flight
Enroute
Aircraft
N420FXLearjet 45
Weather
Visual (VMC) · Day
Status
Completed · report March 2, 2004
Report
Approved by Office Director
Parties
Federal Aviation Administration
Case key
58239

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

The NTSB’s determination of the probable cause, and any contributing factors.

the failure of the airplane's spoiler system when used as speed brakes due to high resistances in the spoilers' actuator coils.

Analysis

The airplane was descending through 13,000 feet when the captain extended both spoilers as speed brakes to reduce the airplane's speed. The left spoiler came up and the right spoiler barely moved, causing the airplane to roll to the left. The pilots saw the amber-colored "Spoiler Fail CAS" light illuminate. The captain retracted the spoilers, rolled the airplane back to a level attitude, and began running the appropriate emergency checklist. The captain continued the descent and landed uneventfully. An examination of the airplane showed high internal resistance in the left and right spoilers' actuator coils. No other anomalies were found.

Factual narrative

On October 22, 2003, at 1730 mountain daylight time, a Learjet 45, N420FX, owned by Bombardier Aerospace Flexjet and operated by Vestar Capital Partners, experienced an uncontrolled spoiler roll event during descent through 13,000 feet mean sea level, while en route to the Denver International Airport (DEN), Denver, Colorado. The flight crew regained control of the airplane, and made an uneventful landing at DEN. The airline transport pilot certificated captain, airline transport pilot certificated first officer, and 2 passengers on board the airplane were not injured. The personal domestic business flight was being conducted on an instrument flight rules flight plan from Teterburo, New Jersey, to DEN under the provisions of Title 14 CFR Part 91. Visual meteorological conditions prevailed at the time of the incident.

The company reported that as the crew was descending through 13,000 feet, the captain extended both spoilers as speed brakes to reduce the airplane's speed. The left spoiler came up and the right spoiler barely moved, causing the airplane to roll to the left. The company also reported the pilots saw the amber-colored "Spoiler Fail CAS" light illuminate. The captain retracted the spoilers, rolled the airplane back to a level attitude, and began running the appropriate emergency checklist. The captain continued the descent and landed at DEN uneventfully.

The left and right spoiler actuators (part number 6627602001-003) were ground tested at DEN. The tests showed high internal resistance in the actuator coils. The actuators were removed and retained for further examination. Later testing at the manufacturer in Wichita, Kansas, confirmed this finding.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionDescent
Flt control syst,wing spoiler system - failureCause
Emergency procedure - performedFlightcrew

Aircraft

Registration
N420FX
Reported as
Learjet 45
Category
Airplane
Serial number
45-126
Airframe hours
2,102
Engines
Honeywell TFE-731-20AR, 3,650 lbs thrust, turbo fanHoneywell TFE-731-20AR, 3,650 lbs thrust, turbo fan
Damage
No damage
Flight
Personal · Part 91
Operator
Vestar Capital Partners, doing business as Bombardier Aerospace Flexjet
Registered owner
Bombardier Aerospace Flexjet
Airworthiness certificate
Standard, Normal
Departed
TEB · Teterburo, NJ
Destination
DEN · Denver, CA
Flight plan
IFR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
38
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1
Last flight review
September 30, 2003
Seat
Left
Flight hours
7,700 total · 1,140 in this make and model · 5,700 as pilot in command
Role
Co-pilot
Age
30
Injuries
None
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
September 13, 2003
Seat
Right
Flight hours
4,660 total · 1,135 in this make and model · 2,340 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
60° at 5 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 19 °F
Altimeter
30.18 inHg
Observed at
DEN, 270 nm away