DEN04IA026

NTSB incident investigation · Boeing 737-3M8 · Denver, CO · November 29, 2003

Incident · No injuriesIncident investigationFinal report
Date
November 29, 2003, 08:40 local (15:40 UTC)
Place
Denver, CO
Injuries
135 uninjured
Damage
No damage
Phase of flight
Approach
Aircraft
N303FLBoeing 737-3M8
Weather
Visual (VMC) · Day
Status
Completed · report June 2, 2004
Report
Approved by Office Director
Parties
FAA Flight Standards District Office
Case key
58411

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The NTSB’s determination of the probable cause, and any contributing factors.

The restricted movement of the flight control yoke and tiller wheel steering for reasons undetermined.

Analysis

While on final approach approximately 1/4 mile from the end of the runway, the captain applied right aileron to correct for a crosswind. He said the control yoke felt like it had "bound up." He used "excessive pressure" to get the control yoke to respond. An uneventful landing was made. During taxi, the captain cycled the control yoke left and right. After a few cycles, it seemed to move freely. He made an intentional sharp left turn and the tiller wheel seemed to "bind up." Mechanics performed a nose landing gear wheel steering test, and checked the cable tension to the nose wheel steering. A leak was discovered in the right hand nose steering accumulator, but the leak was "within limits." The case drain plugs and filters and the left and right hand aileron cables from the main wheel well outboard were inspected. Following flight control movement card 7-9002, mechanics performed an aileron PCU internal leak check. No discrepancies were noted. The airplane was then test flown and was returned to service. No data was recovered from the DFDR that would explain the event as described by the captain.

Factual narrative

The factual narrative412 words

On November 29, 2003, at 0840 mountain standard time, a Boeing 737-3M8, N303FL, operating as Frontier Airlines flight 567, experienced a momentary lock up of the captain and first officer's aileron and flight spoiler controls, while on final approach into Denver International Airport (DEN), Denver, Colorado. The airline transport certificated captain and first officer, 3 cabin crewmembers, and 130 passengers were not injured. Visual meteorological conditions prevailed. The scheduled domestic passenger flight was being conducted under the provisions of Title 14 CFR Part 121. An instrument flight rules (IFR) flight plan had been filed for the flight that departed Milwaukee, Wisconsin, at 0637 central standard time.

The captain reported that they were on final approach approximately 1/4 mile from the end of the runway when he applied right aileron to correct for a crosswind. "The [control] yoke felt like it had 'bound up'." He had to use excessive pressure to get the control yoke to respond. An uneventful landing was made at DEN. After landing, he cycled the yoke left and right. After a few cycles, it seemed to free up. The captain said that while taxiing to parking with the number 2 engine shut down, he made a sharp left turn and the tiller [wheel] seemed to "bind up."

After the passengers had deplaned, the airplane was taken to Frontier's maintenance hangar where mechanics performed a "[nose landing gear] wheel steering test [in accordance with Maintenance Manual] 32-51-00. Checked good. Performed cable tension to nose wheel steering [in accordance with Maintenance Manual] 32-51-00. Tension good. Found [right hand] nose steering accumulator leaking. Leak limits good [in accordance with Maintenance Manual] 29-00-00, page 605. Inspected case drain filters. Found no discrepancies [reference Maintenance Manual 24-15-91]. Removed and reinstalled #2 engine case drain plug to inspect. Found no discrepancies [reference Maintenance Manual 29-15-00]. Inspected [left hand] and [right hand] aileron cables from main [wheel well] outboard visually. No discrepancies noted. Complied with flight control movement card 7-9002. No discrepancies noted. Performed aileron PCU internal leak check procedure [reference Maintenance Manual 84-00-00. No discrepancies noted. Aircraft is released for operational check flight. Performed post operational check flight, walk around inspection." During the test flight, no discrepancies were noted and the airplane was returned to service.

The digital flight data recorder (DFDR) was removed from the airplane and sent to NTSB's Vehicle Recorder Laboratory for readout. According to the DFDR engineer, no data was recovered that would explain the event as described by the captain.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionApproach
Flt control syst,yoke/control stick - movement restricted
Landing gear,steering system - movement restricted
Reason for occurrence undeterminedCause

Aircraft

Registration
N303FL
Reported as
Boeing 737-3M8
Category
Airplane
Serial number
25039
Airframe hours
38,084
Engines
General Electric CFM-563B2, 20,000 lbs thrust, turbo fanGeneral Electric CFM-56-3B2, 20,000 lbs thrust, turbo fan
Damage
No damage
Flight
Part 121
Operator
Frontier Airlines Inc
Registered owner
Wells Fargo Bank Northwest NA Trustee
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · November 19, 2003 · 88 hours before
Departed
MKE · Milwaukee, WI
Destination
DEN · Denver, CO
Flight plan
IFR
Airport
DEN · Denver International

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
50
Injuries
None
Certificates
Airline transport, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
September 6, 2003
Seat
Left
Flight hours
144 in the last 90 days · 40 in the last 30 days
Role
Co-pilot
Age
45
Injuries
None
Certificates
Commercial, Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
March 9, 2003
Seat
Right
Flight hours
5,600 total · 1,424 in this make and model · 3,321 as pilot in command · 176 in the last 90 days · 62 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
210° at 11 knots
Visibility
10 statute miles
Lowest ceiling
250,000 ft broken
Temperature
55 °F, dew point 16 °F
Altimeter
29.94 inHg
Observed at
DEN