DEN04LA107

NTSB accident investigation · Cessna P210N · Douglas, WY · July 20, 2004

Accident · No injuriesLimited investigationFinal report
Date
July 20, 2004, 16:00 local (22:00 UTC)
Place
Douglas, WY
Injuries
4 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N7736KCessna P210N
Weather
Visual (VMC) · Day
Status
Completed · report July 7, 2005
Report
Approved by Office Director
Parties
Federal Aviation Administration
FAA report
20040720016069A
Case key
59693

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

the failure of the engine's crankshaft due to the rotation of the engine's number two bearing, which resulted in the oil starvation of the crankshaft's number 2 main journal. Contributing factors include the engine's improper maintenance, and the in-flight collision with a fence post during a forced landing.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfCruise
Maintenance - improperOther personFactor
Engine assembly,bearing - shiftedFactor
Fluid,oil - starvationFactor
Engine assembly,crankshaft - failureCause
Forced landingDescent - emergency
In flight collision with objectEmergency landing
Object - fence postFactor
In flight collision with terrain/waterEmergency landing
Terrain condition - open field
Terrain condition - grass

Analysis

According to the pilot, while in cruise flight at 22,000 feet msl, the engine "quit." The pilot stated that the propeller continued to "windmill," and at that time he noted approximately 50 gallons of fuel remaining. The pilot's attempts to restart the engine were unsuccessful. He declared an emergency and was diverted to a nearby airport. On final approach to runway 28, the airplane's left main landing gear struck a fence post. The airplane landed approximately 200 feet short of the runway threshold and its left main landing gear collapsed. The airplane veered left of the runway centerline and came to a stop in the grass. The impact buckled the left wing tip and left horizontal stabilizer. An examination of the engine revealed a 7/8-inch by 3/8-inch hole in the top of the crankcase, just forward of the number 1 cylinder. Further examination revealed the engine crankshaft was fractured at the number 2 rod journal. The crankshaft exhibited thermal discoloration and impact marks at the number 2, 3, 4, and 5 rod journals. Rotational scoring and thermal discoloration was observed on the crankshaft's number 2 main bearing. The number 2 bearing was fragmented and fretting was observed on the crankcase halves at the number 2 bearing through bolts. The engine maintenance records indicated on November 17, 2003, at 2,845.0 hours, during the airplane's most recent 100-hour inspection, the number 2 cylinder was replaced. At the time of the accident, the total time was 3,083.0 hours.

Factual narrative

On July 20 2004, at 1600 mountain daylight time, a Cessna P210N, N7736K, operated by a commercial pilot, was substantially damaged during a forced landing at Converse County Airport (DGW), Douglas, Wyoming. Visual meteorological conditions prevailed at the time of the accident. The personal cross-country flight was being conducted under the provisions of Title 14 CFR Part 91 on an instrument flight rules (IFR) flight plan. The pilot and three passengers were not injured. The flight to Provo, Utah, originated at Rapid City, South Dakota, approximately 1400.

According to the pilot, while in cruise flight at 22,000 feet msl, the engine "quit." The pilot stated that the propeller continued to "windmill," and at that time he noted approximately 50 gallons of fuel remaining. The pilot's attempts to restart the engine were unsuccessful. He declared an emergency and was diverted to Douglas. He broke out of the clouds at approximately 14,000 feet agl. On final approach to runway 28, the airplane's left main landing gear struck a fence post and the airplane impacted terrain approximately 200 feet short of the runway threshold. The airplane drifted to the left of the runway centerline and came to a stop in the grass. The impact collapsed the airplane's left main landing gear assembly, and buckled the left wing tip and left horizontal stabilizer.

On February 14, 2005, the engine was examined at Teledyne Continental Motors, Inc., in Mobile, Alabama. The examination revealed a 7/8-inch by 3/8-inch hole in the top of the crankcase, just forward of the number 1 cylinder. Further examination revealed that the number 2, 3, 4, 5, and 6 piston rods were fractured. The engine crankshaft was fractured at the number 2 rod journal. The crankshaft exhibited thermal discoloration and impact marks at the number 2, 3, 4, and 5 rod journals. Rotational scoring and thermal discoloration was observed on each main bearing. The crankshaft's number 2 main bearing was fragmented. Fretting was observed on the crankcase halves at the number 2 bearing through bolts. Fretting was also observed on the number 3 and 4 bearing through bolts.

According to the airplane's engine maintenance records, on May 31, 2000, at an airframe total time of 2,380.0 hours, a top overhaul was completed on all 6 cylinders. On November 17, 2003, at 2,845.0 hours, during the airplane's most recent 100-hour inspection, the engine's number 2 cylinder was replaced. At the time of the accident, the total airframe time was 3,083.0 hours.

Aircraft

Registration
N7736K
Reported as
Cessna P210N
Category
Airplane
Serial number
P21000420
Airframe hours
3,083
Engine
Continental TSIO520-P6B, 310 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Randy C. Brooks
Airworthiness certificate
Standard, Normal
Last inspection
Annual · November 17, 2003 · 238 hours before
Departed
RAP · Rapid City, SD
Destination
PVU · Provo, UT
Flight plan
IFR
Airport
DGW · Converse County Airport, runway 28, 6,750 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
55
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--no waivers/lim.
Last flight review
June 14, 2004
Seat
Left
Flight hours
1,114 total · 281 in this make and model · 1,030 as pilot in command · 74 in the last 90 days · 33 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
330° at 6 knots
Visibility
10 statute miles
Lowest ceiling
110 ft broken
Temperature
73 °F, dew point 63 °F
Altimeter
30.06 inHg
Observed at
KDGW

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N7736K · 1

Matched to the same aircraft by N-number and date.