DEN85FA180

NTSB accident investigation · Hughes 369HS · Keystone, SD · July 6, 1985

Accident · FatalField investigationFinal report
Date
July 6, 1985, 11:09 local (17:09 UTC)
Place
Keystone, SD
Injuries
4 fatal, 1 serious
Damage
Destroyed
Phase of flight
Approach
Aircraft
N5410WHughes 369HS
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
FAA report
19850706033369A
Case key
16544

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionApproach - vfr pattern - base turn
Rotor system,main rotor blade - separationCause
Rotor system,main rotor hub - separationCause
Maintenance,overhaul - improperOther maintenance personnelCause
Loss of control - in flightApproach - vfr pattern - base turn
In flight collision with objectDescent - uncontrolled
Object - tree(s)

Analysis

Main rotor hub was overhauled by a repair station that was not authroized by Hughes helicopters for hub overhauls. The main rotor hub and blades separated in-flt 279 hrs after overhaul. The acft crashed in a densily wooded area. Post accident exam of the main rotor system revealed the torsion-tension strap pack failed due to fatigue cracking in the stainless steel laminants. Metallurgical exam revealed evidence of corrosion pitting in the laminants. The corrosion pits were the origin of fatigue cracks. The maximum allowable number of laminant failures in any one strap is 3. The failed strap pack contained 9 fatigue failed laminants.

Aircraft

Registration
N5410W
Reported as
Hughes 369HS
Category
Helicopter
Serial number
900255S
Airframe hours
7,007
Engine
Allison 250-C18B, 278 horsepower, turbo shaft
Damage
Destroyed
Flight
Part 91
Operator
Rushmore Helicopters, Inc.
Airworthiness certificate
Standard, Normal
Last inspection
Annual · September 5, 1984 · 100 hours before

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
24
Certificate
Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
1,479 total · 500 in this make and model · 1,389 as pilot in command · 87 in the last 90 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Variable at 5 knots
Visibility
20 statute miles
Lowest ceiling
None
Temperature
84 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.