DFW06LA093

NTSB accident investigation · Sikorsky S-76A · Houston, TX · April 19, 2006

Accident · No injuriesLimited investigationFinal report
Date
April 19, 2006, 17:20 local (22:20 UTC)
Place
Houston, TX
Injuries
10 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N8063RSikorsky S-76A
Weather
Visual (VMC) · Day
Status
Completed · report June 27, 2007
Report
Approved by Office Director
Parties
Flight Standards District Office
FAA report
20060419004609A
Case key
63429

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure by maintenance personnel to secure the tail rotor driveshaft cowling after performing maintenance which resulted in a loss of tail rotor control. A contributing factor was the pilot's improper preflight inspection of the tail rotor driveshaft area.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Rotor failure/malfunctionHover - in ground effect
Maintenance,installation - not verifiedCompany maintenance personnelCause
Rotor drive system,tail rotor drive shaft - shearedCause
Aircraft preflight - inadequatePilot in commandFactor
Main gear collapsedEmergency landing
Touchdown - not successfulPilot in command
Tail rotor effectiveness - not possiblePilot in command

Analysis

The commercial pilot completed a successful landing to a hover and taxied to a point on the airport ramp to complete the flight mission. While at a stable hover, while preparing to set the twin-engine helicopter on the ground, the aircraft entered an uncommanded spin to the right. The copilot stated that the helicopter made 3 full 360-degree turns to the right prior to making ground contact. Lateral forces due to the spin caused the left main landing gear to collapse and all 4 main rotor blades to contact the ground. The aircraft remained upright and the pilot, copilot, and all 8 passengers were not injured. On scene investigation by a Federal Aviation Administration (FAA) inspector revealed that the cowling that covered the first section of the tail rotor drive shaft had not been secured and had contacted the shaft severing it in two. The helicopter had recently had maintenance performed and the cowling was left unsecured. The flight crew failed to notice the loose cowling during their preflight inspection prior to departure.

Factual narrative

On April 19, 2006, approximately 1720 central daylight time, a twin-engine Sikorsky S-76A helicopter, N8063R, registered to and operated by Houston Helicopters, of Pearland, Texas, was substantially damaged following a loss of tail rotor control while hovering at the West Houston Airport, (IWS) near Houston, Texas. The commercial pilot, copilot, and eight passengers were not injured. Visual meteorological conditions prevailed, and no flight plan was filed for the 14 Code of Federal Regulations Part 135 air taxi flight. The final segment of the flight departed High Island 139 in the Gulf of Mexico at 1652, en route to IWS for mission completion

The pilot reported in a written statement that he made a right pedal turn to land facing the airport's terminal building. The pilot added that all forward movement had stopped and he began lowering the collective to land when the aircraft entered an uncommanded spin to the right. The copilot stated that the helicopter made about 3 full 360-degree turns prior to making contact with the ground. After the aircraft made contact with the ground, the pilot reached up and retarded the power levers. When the aircraft came to rest, the flight crew shut-off the fuel and batteries and exited the aircraft with the passengers, unassisted.

Examination of the helicopter by an Federal Aviation Administration (FAA) inspector, who responded to the accident site, revealed that the tail rotor drive shaft had been severed. The left main landing gear also collapsed on landing, and all 4 main rotor blades were damaged from contact with the taxiway. Examination of the severed drive shaft area revealed that dzus fasteners on the drive shaft cowling were not secured. Maintenance had recently been completed on the drive shaft. Preflight checks also require that the same area is checked and the loose fasteners were not noticed by the flight crew during his pre-flight preparations.

At 1753, the weather at the Sugarland Regional Airport (GSR), approximately 12 miles to the south of IWS, reported wind from 130 degrees at 13 knots, visibility 10 statute miles, clear skies, temperature 28 degrees Celsius, dew point 20 degrees Celsius, and barometric pressure at 29.78 inches of Mercury.

Aircraft

Registration
N8063R
Reported as
Sikorsky S-76A
Category
Helicopter
Serial number
760064
Airframe hours
9,272
Engines
Allison 250-C30, 650 horsepower, turbo shaftAllison 250-C30, 650 horsepower, turbo shaft
Damage
Substantial damage
Flight
Part 135
Registered owner
Houston Helicopters, Inc
Airworthiness certificate
Standard, Normal
Departed
High Island 139, GM
Destination
KIWS · Houston, TX
Flight plan
Company VFR
Airport
KIWS · West Houston Aorport

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
25
Injuries
None
Certificates
Flight instructor, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane, Helicopter
Medical
Class 2, Without waivers/limitations
Last flight review
September 1, 2005
Seat
Right
Flight hours
1,448 total · 606 in this make and model · 60 in the last 90 days · 4 in the last 24 hours
Role
Co-pilot
Age
33
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Helicopter, Airplane
Medical
Class 2, With waivers/limitations
Last flight review
January 1, 2006
Seat
Left
Flight hours
1,570 total · 16 in this make and model · 1,450 as pilot in command · 16 in the last 90 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
130° at 13 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
82 °F, dew point 68 °F
Altimeter
29.78 inHg
Observed at
KSGR, 12 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.