ENG20LA043

NTSB incident investigation · Bombardier CL-600-2D24 · Charlotte, NC · July 24, 2020

Incident · No injuriesClass 3 · LimitedFinal report
Date
July 24, 2020, 08:00 UTC
Place
Charlotte, NC
Injuries
30 uninjured
Damage
Minor damage
Phase of flight
Initial climb
Aircraft
N561NNBombardier CL-600-2D24
Defining event
Initial climb: Fire/smoke (non-impact)
Weather
Dawn
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Aviation Engineering Division
Parties
AvTechYee, FAA, PPG, PSA Airlines
Case key
101965

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The NTSB’s determination of the probable cause, and any contributing factors.

The windshield failed due to arcing from an inadequate solder connection at the anti-ice power terminal block.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings.

Analysis

The arcing/overheating of the braid wire caused the fire event in the cockpit. Removal of the terminal block and sealant revealed an arcing hot spot where the failure occurred at power braid wire position A. There was no visible solder at the connection point of braid wire A, which led to the arcing of the power braid wire and the fire event in the cockpit.

Factual narrative

The damaged left side windshield (P/N NP139321-17 S/N 18338H6714) from N561NN was removed from the airplane and shipped to PPG Aerospace in Huntsville, Alabama. PPG examined the window in November 2020. The windshield serial number indicated that the windshield was a new unit and was completed in December of 2018. The subject windshield was installed on N561NN and had accumulated 3238.53 flight hours and 2870 flight cycles. PPG Aerospace completed manufacture of the window in December 2018. A teardown of the unit identified the failure origin underneath the power terminal block at the power braid A location. Removal of the terminal block and sealant revealed an arcing hot spot where the failure occurred at power braid wire position A. There was no visible solder at the connection point of braid wire A. The braid wire solder connection point at position B was still intact.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident.

Aircraft

Registration
N561NN
Reported as
Bombardier CL-600-2D24 (900)
Category
Airplane
Serial number
15346
Built
2014
Engines
GE CF34-8C5, 14,510 lbs thrust, turbo fanGE CF34-8C5, 14,510 lbs thrust, turbo fan
Damage
Minor damage
Fire
In-Flight
Flight
Part 121
Operator
PSA Airlines
Registered owner
American Airlines Inc
Airworthiness certificate
Standard, Transport
Departed
HPN · White Plains, NY
Destination
CLT · Charlotte, NC
Flight plan
IFR
Airport
CLT · Charlotte/Douglas Intl

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Weather

Conditions
Dawn