ERA09CA162

NTSB accident investigation · Davis Sonex · Crossville, TN · February 6, 2009

Accident · Minor injuriesData collectionFinal report
Date
February 6, 2009, 15:00 local (21:00 UTC)
Place
Crossville, TN
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N555SXDavis Sonex
Defining event
Initial climb: Powerplant sys/comp malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report May 6, 2009
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20090206001539A
Case key
73339

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A total loss of engine power during initial climb due to the failure of the ignition power supply as a result of the improper installation of the electronic control unit.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Ignition system: ignition power supplyAircraft › Aircraft power plant · FailureDavis John S SONEX: 1 caseAll aircraft: 13 casesProbable cause
Maintenance: installationPersonnel issues › Task performance · Owner/builderDavis John S SONEX: 1 caseAll aircraft: 371 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot of the amateur-built airplane was initiating a test flight to check a new propeller. After advancing the throttle, the airplane accelerated with normal power. However, at an altitude of 300 feet, the engine lost total power. The pilot turned back to the departure runway and landed on soft ground to the south of the runway. The landing gear collapsed, substantially damaging the firewall. Examination of the airplane revealed that continuity existed throughout the engine drivetrain, and the engine had no visible damage. The fuel was sampled and no contamination was observed. Examination of the fuel filter revealed no obstructions, the fuel pump operated normally, and the air filter was clean. The spark plugs were determined to be functional; however, no electrical energy was being delivered to the spark plugs. Further examination revealed that the electronic control unit (ECU) was not transmitting voltage to the dual coils. The ECU was manufactured to automotive specifications, and was supposed to be installed in an area of the airplane where temperatures do not exceed 65 degrees Celsius (preferably on the cabin side of the firewall). The ECU on the accident airplane was installed on the engine side of the firewall.

Factual narrative

The pilot of an amateur-built Sonex airplane was initiating a test flight to check a new propeller. After advancing the throttle, the airplane accelerated with normal power. However, at an altitude of 300 feet, the experimental UL Power 260i engine lost total power. The pilot turned back to the departure runway, and landed on soft ground to the south of the runway. The landing gear collapsed, substantially damaging the firewall. Examination of the airplane revealed that continuity existed throughout the engine drive train, and the engine had no visible damage. The fuel was sampled and no contamination was observed. Examination of the fuel filter revealed no obstructions, the fuel pump operated normally, and the air filter was clean. The spark plugs were determined to be functional; however, no electrical energy was being delivered to the spark plugs. Further examination revealed that the electronic control unit (ECU) was not transmitting voltage to the dual coils. The ECU was manufactured to automotive specifications, and was supposed to be installed in an area of the airplane where temperatures do not exceed 65 degrees Celsius (preferably on the cabin side of the firewall). The ECU on the accident airplane was installed on the engine side of the firewall.

Aircraft

Registration
N555SX
Reported as
Davis Sonex
Category
Airplane, amateur-built
Serial number
523
Airframe hours
259
Engine
UL Power 260i, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Flight test · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · October 1, 2008
Departed
CSV · Crossville, TN
Destination
CSV · Crossville, TN
Airport
CSV · Crossville Memorial Airport, runway 26, 5,100 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
Minor
Certificates
Commercial, Military, Flight instructor
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Sport pilot
Last flight review
February 8, 2008
Seat
Center
Flight hours
5,500 total · 250 in this make and model · 5,500 as pilot in command · 1 in the last 90 days

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 8 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
57 °F, dew point 37 °F
Altimeter
30.31 inHg
Observed at
CSV

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.