ERA14LA425

NTSB accident investigation · Navion Navion · Rock Hill, SC · September 6, 2014

Accident · Minor injuriesLimited investigationFinal report
Date
September 6, 2014, 10:05 local (14:05 UTC)
Place
Rock Hill, SC
Injuries
3 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N4900KNavion Navion
Defining event
Enroute-cruise: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed · report February 17, 2016
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA FSDO
FAA report
20140906018709A
Case key
90035

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot’s improper fuel management, which resulted in the exhaustion of the fuel supply in the selected fuel tank and a subsequent total loss of engine power.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid managementNavion NAVION A: 1 caseAll aircraft: 1,695 casesProbable cause
Use of equip/info: use of equip/systemPersonnel issues › Task performance · PilotNavion NAVION A: 1 caseAll aircraft: 1,391 casesProbable cause
TerrainEnvironmental issues › Physical environment · Contributed to outcomeNavion NAVION A: 1 caseAll aircraft: 267 cases
Object/animal/substance: fence/fence postEnvironmental issues › Physical environment · Contributed to outcomeNavion NAVION A: 1 caseAll aircraft: 313 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The private pilot reported that the airplane departed on the 52-mile flight with about 30 gallons of fuel on board, of which about 4 gallons were in the auxiliary fuel tank. The pilot stated that the airplane was in cruise flight about 2,800 ft and that the engine power was set at 21 inches of manifold pressure and 2,000 rpm. About 30 minutes after departure, the engine "abruptly" stopped producing power. The pilot turned on the electric fuel pump, switched fuel tanks, applied full throttle and mixture and carburetor heat, and attempted an engine restart. However, the engine would not restart. The pilot stated that, during the descent, he noticed that the fuel pressure reading was 2 to 3 pounds per square inch (psi), which was well below the normal operating range of 11 to 14 psi. The pilot selected an open field about 3 miles from the destination airport for the forced landing, during which the airplane struck a ditch and fence, which resulted in the separation of the landing gear. Postaccident examination of the airplane and the engine and its accessories revealed no preimpact mechanical anomalies that would have prevented normal operation. Although the pilot stated that, after the accident, he reentered the airplane and turned the fuel selector valve and the electric fuel pump to the "off" position, photographs taken during the airplane's recovery revealed that the fuel selector was in the "aux" position. Fuel was found in the main tanks, but the auxiliary fuel tank was empty. Based on the engine's fuel consumption rates, the estimated 4 gallons of fuel in the auxiliary fuel tank would have been consumed during the accident flight at either a slow or fast-cruise power setting.

Factual narrative

On September 6, 2014, at 1005 eastern daylight time, a Navion Navion A, N4900K, was substantially damaged during a forced landing following a total loss of engine power on approach to Rock Hill Airport (UZA), Rock Hill, South Carolina. The private pilot/owner and two passengers sustained minor injuries. Visual meteorological conditions prevailed, and no flight plan was filed for the flight, which departed Triple Tree Aerodrome (SC00), Woodruff, South Carolina, about 0930. The personal flight was conducted under the provisions of Title 14 Code of Federal Regulations Part 91.In a written statement, the pilot said the airplane had a 60-gallon fuel capacity, and he departed with approximately 26 gallons of fuel in the main tanks, and about 4 gallons of fuel in the auxiliary tank, for the 35-minute flight to UZA. He then planned to fill the airplane with fuel for a flight back to Collegedale, Tennessee. The pilot stated the airplane was in cruise flight about 2,800 feet, and the engine power was set at 21 inches of manifold pressure and 2,000 rpm. About 30 minutes after departure, the engine "abruptly" stopped producing power. The pilot turned on the electric fuel pump, switched fuel tanks, applied full throttle, mixture, and carburetor heat, and attempted an engine restart. The engine would not restart, and the pilot selected an open field for a forced landing about 3 miles from the destination airport. During the descent, the pilot noticed that the fuel pressure reading was 2-3 psi, which was well below the normal operating range of 11-14 psi. He opened and closed the throttle during the descent, which produced power momentarily, but engine power was never fully restored. The pilot completed the forced landing, and the airplane struck a fence and a ditch, which separated the landing gear. The airplane came to rest upright with substantial damage to the engine compartment, fuselage, and empennage. The pilot stated that after the accident he reentered the cockpit and moved the fuel selector and the electric fuel pump switch to the "off" position. The pilot held a private pilot certificate with ratings for airplane single engine land. His most recent Federal Aviation Administration (FAA) third class medical certificate was issued June 20, 2014. The pilot reported 525 total hours of flight experience, of which 194 hours were in the accident airplane make and model. The airplane was manufactured in 1949, and was equipped with a 205- horsepower Continental E-185-3 six-cylinder engine. Its most recent annual inspection was completed October 1, 2013, at 3,262.9 total aircraft hours. The wreckage was recovered by local law enforcement and stored in an impound lot, where preliminary examination was performed by an FAA aviation safety inspector. He said the airplane's main fuel tanks, as well as fuel lines to the engine, contained fuel. The airplane wreckage was subsequently recovered by aircraft recovery specialists, who stated there was fuel in the maintanks, but the auxiliary fuel tank was empty. Photographs taken during recovery revealed that the fuel selector was in the "Aux" position. The engine and airframe were examined in Atlanta, Georgia on October 22, 2014. A borescope examination of the cylinders revealed normal wear signatures. The engine was rotated by hand at the propeller, and continuity was established through the powertrain and valve train to the accessory section. Compression was confirmed using the thumb method. Both magnetos produced spark at all terminal leads. The carburetor was disassembled with no blockages or anomalies noted. The engine-driven fuel pump was undamaged, and intact in its mount. The pump was removed, and the fuel pump inlet line was submerged in a solvent tank. When actuated with an electric drill, the pump discharged solvent from the outlet port. The electric fuel pumped fluid when actuated, utilizing the airplane's electrical system. Examination of a Navion "Range Chart" for a Continental E-185-3-equipped airplane revealed fuel consumption rates of 8 gallons per hour at 1,700 rpm, 10 gallons per hour at 1,900 rpm, and 12.5 gallons per hour at 2,180 rpm at 2,000 feet altitude. At 70 percent power, cruise airspeed for the Navion was about 130 knots. The straight-line distance from SC00 to UZA was 50.2 nautical miles.

Aircraft

Registration
N4900K
Reported as
Navion Navion (A)
Category
Airplane
Serial number
NAV-4-1900
Built
1949
Airframe hours
3,263
Engine
Continental E-185-3, 205 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Mckenney Inc
Registered owner
Mckenney Inc
Airworthiness certificate
Standard, Normal
Last inspection
Annual · October 1, 2013 · 75 hours before
Departed
SC00 · Woodruff, SC
Destination
KUZA · Rock Hill, SC
Airport
UZA · Rock Hill/York Co/Bryant Field, runway 02, 5,500 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
49
Injuries
Minor
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
September 7, 2012
Seat
Left
Restraint
Lap only
Flight hours
525 total · 194 in this make and model · 280 as pilot in command · 24 in the last 90 days · 5 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
2,900 ft broken
Temperature
79 °F, dew point 72 °F
Altimeter
30.10 inHg
Observed at
KUZA, 3 nm away

Docket · 8

The files NTSB released with the investigation on January 5, 2016, on NTSB’s docket system: statements, records, photos and specialists’ reports. 10.7 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.