ERA15LA044

NTSB accident investigation · Itec Maverick · Dunnellon, FL · October 21, 2014

Accident · Serious injuriesLimited investigationFinal report
Date
October 21, 2014, 09:30 local (13:30 UTC)
Place
Dunnellon, FL
Injuries
1 serious, 1 minor
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N356MVItec Maverick
Defining event
Enroute-cruise: Aircraft structural failure
Weather
Visual (VMC) · Day
Status
Completed · report February 23, 2015
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20141021021749A
Case key
90354

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A cell blowout in the fabric wing, which resulted in an asymmetrical loss of lift and a subsequent loss of aircraft control.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Wing structure: flight surfaces (wing)Aircraft › Aircraft structures · MalfunctionItec MAVERICK: 1 caseAll aircraft: 20 casesProbable cause
Performance/control parameters: altitudeAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleItec MAVERICK: 1 caseAll aircraft: 1,310 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The aircraft, which was one of nine prototypes developed to support remote populations, included a kit-built dune buggy equipped with a roll cage and racing seats that could be used to drive to remote sites. The dune buggy was connected to a deployable, powered parachute that had a fabric wing with cells that filled with air to provide lift over obstacles such as jungle canopies. The aircraft was directionally controlled in the air by foot pedals and/or a fly-by-wire servo controlled through the dune buggy's steering wheel, which could be turned off if needed. The pilot reported that the takeoff was "normal" and that he then climbed the aircraft to about 500 ft. While in level flight, the aircraft "all of sudden, and sharply" turned right with no pilot inputs. The pilot tried turning the aircraft left, but it continued to spiral right. He thought about turning off the fly-by-wire servo but realized that the servo wasn't the problem and wanted to keep using it to help rudder pedal inputs. As the aircraft passed through 180 degrees of turn, the pilot realized it was coming down over trees. He had completely lost aircraft control but found that adding power added lift to the left side of the parachute and that reducing power reduced the lift. At one point, the parachute was parallel with the dune buggy, which is consistent with a cell blowout. The pilot stated that he believed that, at some point, the cell pressurized briefly, which straightened the aircraft and allowed it to avoid the trees before hitting the ground. Once the aircraft hit the ground, the fuel tank ruptured, which resulted in a fire that consumed the parachute and precluded further failure mode documentation.

Factual narrative

On October 21 2014, about 0930 eastern daylight time, an experimental research and development ITEC Maverick (powered parachute), N356MV, was destroyed in a postcrash ground fire following an inflight parachute malfunction at Marion County Airport (X35), Dunnellon, Florida. The private pilot was seriously injured and the passenger sustained minor injuries. Visual meteorological conditions prevailed, and no flight plan had been filed for the local demonstration flight which was operating under the provisions of 14 Code of Federal Regulations Part 91.According to the pilot, ITEC Inc. is a non-profit that develops tools and systems for emerging/frontier areas. An example besides the Maverick would be a backpack dental suite. The role of the company was not to sell products to make money, but to find solutions to assist people and governments. The accident aircraft was one of nine prototypes that been built, with deployments to Canada and Australia, and plans for Indonesia, Ecuador and Africa. Following the accident, all Mavericks were grounded until the accident cause could be found and correction(s) implemented. The concept of the Maverick involved driving a ground vehicle as far as possible to reach customers, then have the capability to hop over obstacles such as jungle canopies. The project was 7 years in development. The Maverick was a kit-built dune buggy, equipped with roll cage and racing seats, connected to a deployable powered parachute system. The vehicle was approved by two separate entities: the Federal Aviation Administration (FAA) for the flying part, and the Florida Department of Motor Vehicles for the ground vehicle part. The aircraft was held aloft by a fabric wing that would fill with air. The wing shape was elliptical, which produced relatively high lift and a higher airspeed than would a square-shaped wing. However, the elliptical-shaped wing required perfect rigging, and had a lower margin of safety error than would a square wing. The pilot noted that if the project continues, there is consideration for changing the parachute to the square-wing type. Airborne, the Maverick is controlled by both, or separately, foot controls (pedals) and by a fly-by-wire servo controlled through the dune buggy's steering wheel, the latter of which can be turned off if needed. The pilot further noted that he had about 1,000 hours flying powered parachutes, with about 200 hours in the Maverick. On the morning of the accident, the pilot first solo'd another pilot. That pilot completed 10 takeoffs and landings, and after which, because it was a beautiful day, the accident pilot decided to give rides. He put a passenger in the back seat, and made a "normal" takeoff, climbing the aircraft to about 500 feet. As the aircraft was flying in level flight, it "all of a sudden, sharply" turned to the right with no control inputs. The pilot tried turning it to the left, but it still continued to the right. He thought about turning off the fly-by-wire servo,but realized that it wasn't the problem and wanted to keep using it to help rudder pedal inputs. As the aircraft passed 180 degrees of turn, the pilot realized it was coming down over trees. He had completely lost control, but did find that adding power added lift to the left side of the parachute and reducing power reduced the lift. At one point the parachute was parallel with the dune buggy, which would have been consistent with a cell blowout; and the pilot felt that he only had 1/3 of the wing. At another point, the pilot believes the cell pressurized briefly, which straightened the aircraft, allowing it to avoid the trees before hitting the ground. According to a witness, he saw the aircraft taxi and climb out, and after seeing they were "normal," stopped watching. He later heard a noise that was "not normal," and saw the aircraft in a descending spiral. He heard the engine go to full throttle, saw the aircraft briefly level off, then continue a "gradual spin" to the ground. Once the aircraft hit the ground, the fuel tank ruptured, which then resulted in a fire that consumed the parachute and partially consumed the dune buggy.

Aircraft

Registration
N356MV
Reported as
Itec Maverick
Category
Powered parachute
Serial number
MAV1
Built
2007
Airframe hours
101
Engine
Subaru MavEJ25, 190 horsepower, reciprocating
Damage
Destroyed
Fire
On-Ground
Flight
Other work use · Part 91
Operator
Itec Inc
Registered owner
Itec Inc
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · April 16, 2014 · 27 hours before
Departed
X35 · Dunnellon, FL
Destination
X35 · Dunnellon, FL
Airport
X35 · Marion County Airport, runway 32, 5,000 × 100 ft, grass/turf
Equipment
Electronic flight bag or handheld device, Electronic primary flight display, Electronic multifunction display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
49
Injuries
Serious
Certificates
Private, Sport Pilot, Flight instructor
Airplane ratings
Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 3, Without waivers/limitations
Last flight review
January 13, 2014
Seat
Front
Restraint
4-point
Flight hours
2,046 total · 200 in this make and model · 2,000 as pilot in command · 24 in the last 90 days · 13 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 70 °F
Altimeter
29.98 inHg
Observed at
LEE, 33 nm away

Docket · 7

The files NTSB released with the investigation on December 16, 2014, on NTSB’s docket system: statements, records, photos and specialists’ reports. 5.5 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.