ERA18LA007

NTSB accident investigation · Ercoupe 415 · Centre Hall, PA · October 6, 2017

Accident · No injuriesLimited investigationFinal report
Date
October 6, 2017, 14:15 local (18:15 UTC)
Place
Centre Hall, PA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N3538HErcoupe 415
Defining event
Initial climb: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed · report July 23, 2019
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20171006014359A
Case key
96156

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The partial loss of engine power due to the No. 2 cylinder exhaust valve being stuck.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine (reciprocating): recip eng cyl sectionAircraft › Aircraft power plant · Damaged/degradedErcoupe 415-C: 1 caseAll aircraft: 373 casesProbable cause
Object/animal/substance: fence/fence postEnvironmental issues › Physical environment · Contributed to outcomeErcoupe 415-C: 1 caseAll aircraft: 313 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The private pilot reported that, after takeoff, he climbed the airplane to 200 ft above ground level, at which point it experienced an "appreciable" loss of engine power, the flight controls became "sluggish," and the airplane would no longer climb. He noted that the engine was operating about 275 rpm below the nominal full-power setting of 2,275 rpm at takeoff. The pilot chose to conduct a forced landing to a field directly off the departure end of the runway. During the landing roll, the airplane struck fences, which resulted in substantial damage to both wings. Postaccident examination of the engine revealed that the No. 2 cylinder exhaust valve was stuck in the open (compressed) position without rocker-arm contact. The valve remained in the open position through several rotations of the crankshaft. The stuck exhaust valve would have resulted in the partial loss of engine power and the airplane's inability to climb.

Factual narrative

On October 6, 2017, about 1415 eastern daylight time, an Ercoupe 415-C, N3538H, experienced a partial loss of engine power after takeoff and was substantially damaged during the subsequent forced landing near Penns Cave Airport (N74), Centre Hall, Pennsylvania. The private pilot was not injured. Visual meteorological conditions prevailed, and no flight plan was filed for the personal flight which was conducted under the provisions of 14 Code of Federal Regulations Part 91.The pilot reported that the airplane had climbed to 200 ft above ground level after takeoff from N74 when it experienced an "appreciable" loss of engine power, the flight controls became "sluggish," and the airplane would no longer climb. He noted the engine was operating about 2,000 rpm, which was 275 rpm below the nominal full-power setting of 2,275 rpm at takeoff. The pilot elected to perform a forced landing to a field directly off the departure end of the runway. During the landing roll, the airplane struck fences which resulted in substantial damage to both wings. The pilot held a private pilot certificate with a rating for airplane single engine land. His most recent Federal Aviation Administration (FAA) third-class medical certificate was issued December 30, 2015. The pilot reported 276 total hours of flight experience, 121 hours of which were in the Ercoupe. According to FAA records, the airplane was manufactured in 1946, and was powered by a Continental C75-12F 75-horsepower, 4-cylinder engine. Its most recent annual inspection was completed November 12, 2016 at 1,712.8 total aircraft hours. Examination of available maintenance records revealed that the first entry in the engine logbook was dated October 22, 2001 at the completion of an annual inspection. The entry reflected 34.6 hours since major overhaul. At its most recent annual inspection, the entry reflected 147.6 hours since major overhaul. The engine accrued 113 hours between October 2001 to November 2016. The hourly interval between each annual inspection was about 10 hours. At 1253, the weather recorded at University Park Airport (UNV), State College, Pennsylvania, 11 miles west of N74 included an overcast ceiling at 2,400 ft and wind from 190° at 5 knots. The temperature was 20°C, and the dew point was 17°C. The altimeter setting was 30.12 inches of mercury. The wreckage was examined at the accident site by a Federal Aviation Administration inspector, and all major components were accounted for at the scene. Both wings were substantially damaged. The left, right, and fuselage fuel tanks were intact and contained fuel. Flight control, engine control, and fuel system continuity were confirmed. The engine crankshaft was rotated by hand at the propeller and compression was confirmed on all cylinders but the No. 2 cylinder using the thumb method. Removal of the No. 2 cylinder valve cover revealed the No. 2 exhaust valve in the open (compressed) position without rocker-arm contact. The valve remained in the openposition through several rotations of the crankshaft. According to the Continental Engines, Maintenance Manual, Standard Practice for Spark Ignited Engines, the recommended overhaul interval for C75-series engines was every 1,800 hours or every 12 years.

Aircraft

Registration
N3538H
Reported as
Ercoupe 415 (C)
Category
Airplane
Serial number
4163
Built
1946
Airframe hours
1,712.8
Engine
Cont Motor A&C75 SERIES, 75 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · November 2, 2016
Departed
N74 · Centre Hall, PA
Destination
0P8 · Dover, PA
Airport
N74 · Penn's Cave, runway 25, 2,500 × 40 ft, asphalt
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
54
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Without waivers/limitations
Last flight review
November 15, 2015
Seat
Left
Restraint
Lap only
Flight hours
275.8 total · 121 in this make and model · 13.6 in the last 90 days · 6.1 in the last 30 days · 2.2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
190° at 5 knots
Visibility
8 statute miles
Lowest ceiling
2,400 ft overcast
Temperature
68 °F, dew point 63 °F
Altimeter
30.12 inHg
Observed at
KUNV, 12 nm away

Docket · 5

The files NTSB released with the investigation on February 8, 2019, on NTSB’s docket system: statements, records, photos and specialists’ reports.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.