ERA20CA168

The pilot reported that, during the first flight test of the antique airplane, which was in the process of being restored, he had difficulty controlling the airplane in the roll axis. After takeoff, he noticed that the airplane required some right aileron to keep the wings level. After turning crosswind, the problem worsened, and required that he apply more pressure to the control stick (in the right aileron direction). As he turned downwind, he used nearly full right aileron to maintain control, and the force on the control stick was so high that he was unable to hold it with one hand. When he removed his left hand from the control stick to adjust the throttle, the airplane would roll toward the left. As the airplane approached the base leg, the pilot was unable to keep the wings level; the airplane entered a slip and he was unable to prevent the airplane from turning left. The airplane descended, touched down in the grass to the right of the runway, and came to rest nose down. Examination of the airplane revealed that the aileron control system was continuous. However, due to the airplane damage, the rigging of the aileron system could not be evaluated. The airplane sustained substantial damage to the forward fuselage, lower wing, and horizontal stabilizer.