ERA21LA099

NTSB accident investigation · Diamond DA 40 · Portsmouth, NH · January 3, 2021

Accident · No injuriesClass 3 · LimitedFinal report
Date
January 3, 2021, 11:18 local (16:18 UTC)
Place
Portsmouth, NH
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Taxi
Aircraft
N489RSDiamond DA 40
Defining event
Taxi-to runway: Fire/smoke (non-impact)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
FAA, TSB Canada
FAA report
20210103002869A
Case key
102515

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The instructor’s multiple applications of the airplane’s brakes during high-speed taxi over a short duration, which overheated and ignited the right main landing gear wheel brake assembly.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Landing gear system: landing gear brakes systemAircraft › Aircraft systems · Incorrect use/operationDiamond Aircraft Ind DA 40: 1 caseAll aircraft: 92 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

After landing, the flight instructor assumed control of the airplane during the roll, taxied to the hold-short line at the approach end of the runway, and waited for landing traffic. Soon after, the pilot of the landing airplane announced over the tower radio frequency that the airplane holding short was “on fire.” The instructor confirmed that smoke was rising from beneath the right wing and both he and the pilot receiving instruction egressed the airplane without injury. Examination of video revealed fire emanating from the right main landing gear wheel and brake assembly, wheel pant, and involved the right wing, which was substantially damaged. Data downloaded from the airplane’s multifunction display revealed high groundspeeds during taxi after landing, and rapid decelerations consistent with hard braking actions before the airplane reached the hold short line. Postaccident examination revealed normal wear of the brake pads and no pre-accident mechanical anomalies. Examination of the fuel cell directly above the right main landing gear wheel and brake assembly revealed that it was intact with no leaks and contained about 15 gallons of fuel. Based on the available evidence, it is likely that the instructor’s high taxi speeds, which required multiple brake applications, resulted in the right brake assembly overheating and catching fire.

Factual narrative

On January 3, 2021, about 1118 eastern standard time, a Diamond Aircraft DA 40, N489RS, was substantially damaged when it was involved in an accident near Portsmouth, New Hampshire. The flight instructor and pilot receiving instruction were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 instructional flight. After a short flight, the pilot performed a landing on runway 34. The instructor assumed control of the airplane during the roll, taxied to the hold-short line at the approach end of runway 34, and waited for landing traffic. Soon after, the pilot of the landing airplane announced over the tower radio frequency that the airplane holding short was “on fire.” The instructor confirmed that smoke was rising from beneath the right wing and both he and the pilot egressed the airplane without injury. Video recorded by the pilots before the arrival of aircraft rescue and firefighting (ARFF) vehicles showed the right main landing gear tire, wheel pant, landing gear strut, and underside of the right wing in flames. ARFF arrived within 3 minutes of notification and extinguished the fire. The instructor reported that he noticed no anomalies with the performance and handling of the airplane during taxi. He stated that, throughout the taxi back to the hold-short line, the steering forces required and the braking power he experienced were “normal.” The removable SD card from the Garmin G1000 Multifunction Display was undamaged and was downloaded normally. A review of the recorded data revealed that, after landing, the airplane turned right at the first perpendicular taxiway (Bravo) and again turned right onto the parallel taxiway (Alpha). While on taxiway Alpha, the ground speed varied between about 22 and 27 knots. The ground speed indication was displayed to the flight crew. At the start of a right turn where Alpha taxiway turned 90° and intersected the approach end of runway 34, the ground speed was about 23 knots. The ground speed then decreased sharply several times, each time followed by several seconds of constant or slightly increasing ground speed until the data ended, as the airplane neared the hold short line for runway 34. The airplane was recovered to a maintenance facility and examined by a representative of the manufacturer under the supervision of a Federal Aviation Administration aviation safety inspector. Examination revealed normal wear of the brake pads and no pre-accident mechanical anomalies. Examination of the fuel tank directly above the right main landing gear wheel and brake assembly revealed that it was intact with no leaks and contained about 15 gallons of fuel.

Aircraft

Registration
N489RS
Reported as
Diamond DA 40
Category
Airplane
Serial number
40.379
Built
2004
Airframe hours
3,149.9
Engine
Lycoming I0360 MIA, 180 horsepower, reciprocating
Damage
Substantial damage
Fire
On-Ground
Flight
Instructional · Part 91
Operator
Avier Flight School
Registered owner
Viage LLC
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · September 30, 2020
Departed
BVY · Beverly, MA
Destination
Same as departure
Airport
KPSM · Portsmouth International, runway 34, 11,322 × 150 ft, asphalt
Equipment
Stall warning system, ADS-B, Auto-pilot

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Flight instructor
Age
52
Injuries
None
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine sea, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, With waivers/limitations
Seat
Right
Flight hours
6,509 total · 32.6 in this make and model · 5,970 as pilot in command · 72.2 in the last 90 days · 7.5 in the last 30 days
Role
Pilot
Age
50
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 2, Without waivers/limitations
Last flight review
October 29, 2020
Seat
Left
Restraint
3-point
Flight hours
375 total · 1 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
20° at 5 knots
Visibility
10 statute miles
Temperature
32 °F, dew point 25 °F
Altimeter
30.18 inHg
Observed at
KPSM
METAR
KPSM 031626Z 02005KT 10SM OVC022 00/M04 A3018 RMK AO2A SLP224

Docket · 8

The files NTSB released with the investigation on December 13, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 23.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.