ERA22FA320

NTSB accident investigation · Knight AA Nieuport 28 · Basehor, KS · July 18, 2022

Accident · FatalClass 3 · FieldFinal report
Date
July 18, 2022, 10:00 local (15:00 UTC)
Place
Basehor, KS
Injuries
1 fatal
Damage
Destroyed
Phase of flight
Takeoff
Aircraft
N6170Knight AA Nieuport 28
Defining event
Takeoff: Loss of control in flight
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
Graystone Defense, LLC, Lycoming Engines, FAA/FSDO
FAA report
20220718012269A
Case key
105504

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s incorrect installation of the left-wing strut, which resulted in a loss of airplane control during takeoff and a subsequent aerodynamic stall and spin from which the pilot could not recover.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Wing structure: attach fittings (on wing)Aircraft › Aircraft structures · Incorrect service/maintenanceKnight Gary L AA NIEUPORT 28: 1 caseAll aircraft: 21 casesProbable cause
Maintenance: repairPersonnel issues › Task performance · Owner/builderKnight Gary L AA NIEUPORT 28: 1 caseAll aircraft: 99 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

On the day of the accident, the pilot intended to fly the airplane for the first time since it had been repaired following a previous hard landing. The pilot, who was the builder of the experimental biplane, was taking off on a personal flight when the airplane veered to the left, lifted off the runway, and flew back toward the runway centerline. A witness noted that the airplane was going “very slow.” When the airplane reached an altitude of about 200 ft above ground level, the airplane started to make a slow left turn. The witness then observed the tail of the airplane drop down and the left wing roll, and the airplane subsequently spun to the ground. A postcrash fire ensued. About 2 years before the accident, the airplane was involved in a hard landing, which damaged the landing gear. The pilot subsequently repaired the landing gear, which would have included removal and reassembly of the wing struts. Postaccident examination of the airplane found that the left outer interplane strut was not correctly attached to the lower left wing compression strut. The bolt and nut were present through the outer interplane strut but had not been secured to the lower wing compression strut. The disconnected strut would have resulted in an out-of-rig condition and change the flight characteristics of the upper and lower left wings, potentially inducing drag while in flight. In this case, the upper and lower left wings would have each displayed different flight characteristics because the lower wing angle was pushed down and the upper wing was pushed up during the wire-tensioning process. The faster the airplane flew in the out-of-rig condition, the more pronounced the changed flight characteristics of the upper and lower left wings would have become. During the accident sequence, the pilot likely tried to slow the airplane to improve the changed flight characteristics, but the airplane’s critical angle of attack was exceeded and resulted in the airplane’s subsequent stall and spin to the ground.

Factual narrative

On July 18, 2022, about 1000 central daylight time, an experimental amateur-built AA Nieuport 28, N6170, was destroyed when it was involved in an accident near Basehor, Kansas. The pilot was fatally injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. According to a witness, he met the pilot about 0900 on the day of the accident and helped him perform the preflight inspection and pull the airplane from its hangar. The witness stated that there were no issues with the preflight inspection and that the 12 gallon fuel tank was full. The witness also stated that the pilot planned to climb straight out to an altitude of about 500 ft above ground level (agl) and then turn left and stay close to the runway while he checked the airplane. The pilot started the engine and let it warm up for about 10 minutes. The pilot then gave the witness a thumbs up and applied full throttle for the takeoff. During the takeoff roll, the airplane veered to the left, and the witness thought that the airplane was going to hit a large round hay bale next to the runway. The airplane lifted off the ground and cleared the hay bale by 6 ft. The pilot flew back toward the runway centerline but was going “very slow.” After clearing the treetops, the airplane started to make a slow left turn at an altitude of about 200 ft agl. The witness then observed the tail drop down and the left wing roll, and the airplane subsequently spun to the ground. A postcrash fire ensued. According to the witness, the pilot built the biplane from a kit in 2016 and equipped it with a Volkswagen engine. Between 2016 and the accident date, the pilot had operated the airplane about 30 hours. During that time, the airplane had several problems with the engine and oil leaks. In 2020, the pilot made a hard landing that fractured the main landing gear. During the next 2 years, the pilot repaired the landing gear, which would have included removing and reassembling the wing struts, and installed a Lycoming O-320 engine on the airframe. The work was completed in April 2022. The pilot performed several slow-speed taxies during the weeks that followed and, on the day of the accident, the pilot intended to fly the airplane for the first time since 2020. The current airplane’s maintenance logbooks and the pilot’s logbook were not located. The accident site was located in a field about 1,600 ft east of the runway. The airplane impacted the ground in a nose-down attitude. The wooden propeller blades were splintered into numerous pieces at the impact point. The main landing gear separated and the airplane slid about 60 ft before it came to rest upright on a 15° magnetic heading. The center portion of the wings and fuselage were almost completely consumed by fire. The engine was fractured at its mounts and was located under the left wing. The fabric was burnt except for a small piece on the tips of the upper and lower right wing. Flight control continuity was establishedfrom the control surfaces to the control stick, which was thermally destroyed. Examination of the engine revealed no preimpact mechanical anomalies that would have precluded normal operation. Examination of the airframe revealed the left outer interplane strut was not correctly attached to the left lower wing compression strut. The bolt and nut were present through the outer interplane strut, but the interplane strut had not been attached to the lower wing compression strut through the bolt mounting hole.

Aircraft

Registration
N6170
Reported as
Knight AA Nieuport 28
Category
Airplane, amateur-built
Serial number
001
Built
2016
Engine
Lycoming 0-320, 150 hp, reciprocating
Damage
Destroyed
Fire
On-Ground
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Airport
SN22 · Hoelting, runway 18, 2,200 × 50 ft, grass/turf
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
Fatal
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 3, With waivers/limitations
Seat
Front
Restraint
4-point
Toxicology
Performed
Flight hours
9,525 total · 999,999 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Temperature
82 °F, dew point 70 °F
Altimeter
30.00 inHg
Observed at
KMCI, 15 nm away
METAR
KMCI 181453Z 00000KT 10SM FEW040 28/21 A3000 RMK AO2 SLP147 T02780211 50002

Docket · 7

The files NTSB released with the investigation on January 30, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 9.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.