ERA24LA023

NTSB accident investigation · Champion 7FC · Hawkinsville, GA · October 3, 2023

Accident · No injuriesClass 3 · LimitedFinal report
Date
October 3, 2023, 18:00 local (22:00 UTC)
Place
Hawkinsville, GA
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N4878EChampion 7FC
Defining event
Enroute-cruise: Fuel starvation
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20231003020739A
Case key
193315

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of the carburetor fuel line, which resulted in fuel starvation.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fuel system: fuel distributionAircraft › Aircraft systems · FailureChampion 7FC: 1 caseAll aircraft: 141 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that about halfway through the flight the engine started to lose power. Unable to regain sufficient power, the pilot made an emergency landing in a field; the airplane collided with a stump and sustained substantial damage to the fuselage. Postaccident examination of the engine revealed fuel staining on the inside of the engine cowling due to the carburetor fuel line leaking from the braided outer casing. Examination of the fuel line revealed that it was brittle and cracked on the inside, which prevented fuel from being supplied to the carburetor.Not in docket. After the fuel line was removed and replaced with a serviceable line, the engine was started and ran continuously with no anomalies noted. No entries were found in the maintenance logbooks that showing replacement of the fuel line. The last inspection entry in the engine logbook was an annual inspection dated 6 months before the accident, that noted an inspection of the fuel system. An external visual check of the fuel line alone would not have alerted the mechanic to its condition.

Factual narrative

On October 3, 2023, about 1800 eastern daylight time, a Champion 7FC, N4878E, was substantially damaged when it was involved in an accident near Hawkinsville, Georgia. The commercial pilot and passenger were not injured. The airplane was operated as a Title 14 Code of Federal Regulations (CFR) Part 91 personal flight. The pilot reported that he was en route to Eastman, Georgia, and about halfway through the flight he noticed a partial loss of engine power. He checked the instruments and attempted to regain full power, but was unsuccessful. He decided to make an emergency landing in a field but during the landing roll the airplane collided with a stump and nosed over, resulting in substantial damage to the fuselage and wings. During the postaccident examination of the airplane, it was determined the engine could undergo a test run. During the preparation for the test run, fuel staining was discovered inside the engine cowling. An attempt to start the engine revealed a leaking fuel line to the carburetor, which was found to be brittle and leaking from the braided outer casing. After replacing the faulty fuel line, the engine started and ran continuously without any issues.This information is not included in the docket. The maintenance logbooks were reviewed to find the service history on the fuel line. No entries were discovered that showed the replacement of the fuel line. The last inspection entry in the airframe logbook was an annual inspection dated April 4, 2023, that noted an inspection of the wing fuel tanks and plumbing. The fuel line did not fall under the Life Limited Part designation of 14 CFR Part 43.10, as any part for which a mandatory replacement limit is specified in the type design.

Aircraft

Registration
N4878E
Reported as
Champion 7FC
Category
Airplane
Serial number
7FC-316
Airframe hours
2,280
Engine
Continental C-90-12F, 90 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · April 4, 2023
Departed
CSG · Hawkinsville, GA
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
67
Injuries
Minor
Certificates
Flight instructor, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Medical
Class 2, With waivers/limitations
Seat
Front
Restraint
Lap only
Flight hours
8,450 total · 200 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
80° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 54 °F
Altimeter
30.10 inHg
Observed at
EZM, 19 nm away
METAR
METAR KEZM 032215Z AUTO 08006KT 10SM CLR 27/12 A3010 RMK AO2=

Docket · 5

The files NTSB released with the investigation on December 18, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 266 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.