ERA24LA359

NTSB accident investigation · Champion 7ECA · Sussex, NJ · August 27, 2024

Accident · Minor injuriesClass 4 · LimitedFinal report
Date
August 27, 2024, 19:07 local (23:07 UTC)
Place
Sussex, NJ · 1 mile shot of airport in trees
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N9580SChampion 7ECA
Defining event
Enroute: Fuel exhaustion
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 4 - Basic report with no Prelim publish
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20240827012179A
Case key
195013

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s failure to properly secure the left wing fuel cap, which resulted in a total loss of engine power due to fuel exhaustion.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Inspection: preflight inspectionPersonnel issues › Task performance · PilotChampion 7ECA: 2 casesAll aircraft: 551 casesProbable cause
Fuel system: fuel storageAircraft › Aircraft systems · Incorrect use/operationChampion 7ECA: 1 caseAll aircraft: 60 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot was transporting the airplane from during a multi-leg trip and was on the second to last day of the trip. Prior to departure, he purchased fuel from a self-service pump and topped off both wing fuel tanks and checked that each fuel cap was properly secured. He calculated he had enough fuel for the 3.5 hour flight, plus a 40 to 50 minutes reserve, and departed. About 3 hrs. and 16 minutes into the flight, the engine lost total power. The pilot attempted to reach a nearby airport but made a forced landing about a mile short of the runway in trees, which resulted in substantial damage to the airplane’s right wing and tail section. Postaccident examination of the airplane revealed the left wing fuel cap was missing, and fuel streaks were observed aft of the cap toward the trailing edge of the wing. The left wing fuel tank was intact and empty of fuel. The right wing fuel cap was secure, and the tank was absent of fuel. The pilot stated that he did not have any issues with the fuel cap properly securing prior to the accident flight. The left fuel cap was never located. Based on available information, it is likely that the cap was not properly installed, and that it separated from the airplane at some point during the flight. Fuel was subsequently siphoned from the tank(s), and as a result, the engine lost power sooner than the pilot calculated due to fuel exhaustion.

Aircraft

Registration
N9580S
Reported as
Champion 7ECA
Category
Airplane
Serial number
30
Built
1965
Engine
Continental O-200, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Departed
8W2 · New Market, VA
Destination
SWF · New York, NY
Equipment
Electronic flight bag or handheld device, ADS-B, Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
28
Injuries
Minor
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 2, With waivers/limitations
Seat
Left
Restraint
Lap only
Flight hours
95 total · 87 in this make and model · 51 as pilot in command · 16 in the last 90 days · 15 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 70 °F
Altimeter
30.04 inHg
Observed at
KFWN, 1 nm away
METAR
KFWN 272253Z AUTO 00000KT 10SM CLR 27/21 A3004 RMK AO2 SLP170 T02670206

Docket · 6

The files NTSB released with the investigation on December 19, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 8.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N9580S · 1

Matched to the same aircraft by N-number and date.