ERA25LA122

NTSB accident investigation · Allyn Kaste Rans S-19 (KIT) · Doylestown, PA · February 10, 2025

Accident · No injuriesClass 4 · LimitedFinal report
Date
February 10, 2025, 11:01 local (16:01 UTC)
Place
Doylestown, PA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N258DKAllyn Kaste Rans S-19 (KIT)
Defining event
Initial climb: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 4 - Basic report with no Prelim publish
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20250210000929A
Case key
199741

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s inadequate maintenance and preflight inspection.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Inspection: preflight inspectionPersonnel issues › Task performance · PilotAllyn Kaste RANS S-19 (KIT): 1 caseAll aircraft: 551 casesProbable cause
Power plant: air intakeAircraft › Aircraft power plant · Incorrect service/maintenanceAllyn Kaste RANS S-19 (KIT): 1 caseAll aircraft: 50 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The day before the accident, the pilot had removed the airplane’s induction air filter but had inadvertently forgotten to reinstall it. On the day of the accident flight, he had also inadvertently forgotten to remove the engine cowling plugs. After takeoff, the pilot turned onto the downwind leg of the airport traffic pattern and the engine output immediately reduced to idle power and the engine would not respond to throttle input. The pilot then executed a forced landing in a gravel lot, during which the airplane bounced, the nose landing gear separated, and the airplane came to rest inverted. The airplane sustained substantial damage to the right wing and fuselage. Postaccident examination of the wreckage confirmed that the left cowling plug was partially ingested into the end of the intake filter duct, completely obstructing it. No evidence of any preimpact mechanical malfunctions or failures of the airframe or engine were otherwise found. Based on this information, it is likely that the restricted flow of intake air to the engine resulted in the partial loss of engine power.

Aircraft

Registration
N258DK
Reported as
Allyn Kaste Rans S-19 (KIT)
Category
Airplane, amateur-built
Serial number
011000083
Built
2011
Airframe hours
1,362
Engine
Rotax 912 ULS, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental light sport (Special)
Last inspection
Annual · May 14, 2024 · 1,229 hours before
Destination
N40 · Pittstown, NJ
Airport
DYL · Doylestown, runway 06/24, 5,500 × 75 ft, asphalt
Equipment
Onboard weather, ADS-B, Electronic flight bag or handheld device, Handheld GPS

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
80
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Sport pilot
Last flight review
November 15, 2023
Seat
Left
Restraint
3-point
Flight hours
2,722.8 total · 1,185.8 in this make and model · 2,272.8 as pilot in command · 31 in the last 90 days · 12.5 in the last 30 days · 0.1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
290° at 6 knots
Visibility
10 statute miles
Lowest ceiling
4,000 ft broken
Temperature
34 °F, dew point 21 °F
Altimeter
30.38 inHg
Turbulence
Light
Observed at
DYL
METAR
KDYL 101554Z AUTO 29006KT 10SM BKN040 01/M06 A3038 RMK AO2 SLP295 T00111061

Docket · 3

The files NTSB released with the investigation on May 9, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.5 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.