FTW01LA181

NTSB accident investigation · Zacharius Acroduster I · Conroe, TX · August 10, 2001

Accident · No injuriesLimited investigationFinal report
Date
August 10, 2001, 13:15 local (18:15 UTC)
Place
Conroe, TX
Injuries
1 uninjured
Damage
Destroyed
Phase of flight
Maneuvering
Aircraft
N6614RZacharius Acroduster I
Weather
Visual (VMC) · Day
Status
Completed · report February 20, 2002
Report
Approved by Office Director
Parties
Federal Aviation Administration
FAA report
20010810033509A
Case key
53323

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

the mechanic's inadequate inspection which resulted in the undetected corroded rudder cable and its subsequent failure during aerobatic maneuvers.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering
Flt control syst,rudder control - corrodedCause
Flt control syst,rudder control - failure,totalCause
Maintenance,inspection - inadequateOther maintenance personnelCause
In flight collision with terrain/waterDescent - uncontrolled
Bail-out/emergency ejection - performedPilot in command
Terrain condition - ground

Analysis

The pilot was performing aerobatic maneuvers when the airplane's right rudder cable separated. He flew the airplane to an open field, and while at 4,300 feet msl, exited the airplane. Once clear of the airplane, he deployed his parachute. He stated that he observed the airplane enter a descent, and subsequently, impact trees. The pilot landed on a dirt road without further incident. There were no reported ground injuries. Review of photographs taken at the accident site revealed that the rudder control cables displayed extensive corrosion. In addition to the total separation of the right rudder cable as a result of corrosion, other segments of the cable displayed separation of some cable strands. Review of the aircraft's maintenance records revealed that the aircraft underwent its last condition inspection on May 12, 2001, at an aircraft total time of 540.96 hours. The condition inspection was the last entry in the aircraft logbook and it read in part, "inspected and lubed control and cables." At the time of the accident, the airplane had accumulated approximately 18 hours since the last condition inspection.

Factual narrative

On August 10, 2001, at 1315 central daylight time, a Zacharius Acroduster I experimental, amateur built airplane, N6614R, was destroyed when it impacted terrain during an uncontrolled descent after the pilot parachuted from the airplane near Conroe, Texas. The airplane was registered to and operated by the pilot. The private pilot, sole occupant of the airplane, was not injured. Visual meteorological conditions prevailed, and no flight plan was filed for the 14 Code of Federal Regulations Part 91 personal aerobatic flight. The local flight originated from the Montgomery County Airport, Conroe, Texas.

According to the pilot, he was performing aerobatic maneuvers when the airplane's right rudder cable separated. He flew the airplane to an open field located 7 miles north of Conroe, and while at 4,300 feet msl, exited the airplane. Once clear of the airplane, he deployed his parachute. He stated that he observed the airplane enter a descent, and subsequently, impact trees. The pilot landed on a dirt road without further incident. There were no reported ground injuries.

According to the FAA inspectors, who responded to the accident site, the airplane's structure sustained substantial damage. Review of photographs taken at the accident site revealed that the rudder control cables displayed severe corrosion. In addition to the total separation of the right rudder cable as a result of corrosion, the other segments of the cable displayed separation of some cable strands.

Review of the airplane's maintenance records revealed that the aircraft underwent its last condition inspection on May 12, 2001, at an aircraft total time of 540.96 hours. The condition inspection was the last entry in the aircraft logbook and it read in part, "inspected and lubed control and cables." At the time of the accident the aircraft had accumulated 558.3 total flight hours.

Aircraft

Registration
N6614R
Reported as
Zacharius Acroduster I
Category
Airplane, amateur-built
Serial number
001
Airframe hours
558.3
Engine
Lycoming O-360-A1D, 180 horsepower, reciprocating
Damage
Destroyed
Flight
Personal · Part 91
Registered owner
Troy Anthony Armand
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · May 12, 2001 · 17 hours before
Departed
CXO · Conroe, TX

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
38
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
May 11, 2001
Seat
Center
Flight hours
468 total · 241 in this make and model · 419 as pilot in command · 21 in the last 90 days · 6 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
210° at 8 knots, gusting 12
Visibility
10 statute miles
Lowest ceiling
None
Temperature
97 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.