FTW88IA037

NTSB incident investigation · Boeing 727-243 · Houston, TX · December 3, 1987

Incident · No injuriesIncident investigationFinal report
Date
December 3, 1987, 12:34 local (18:34 UTC)
Place
Houston, TX
Injuries
87 uninjured
Damage
Minor damage
Phase of flight
Approach
Aircraft
N571PEBoeing 727-243
Weather
Visual (VMC) · Day
Status
Completed · report November 28, 1989
Report
Approved by Office Director
FAA report
19871203083409I
Case key
22567

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

Improper drilling of the cross hole in the slat track bearing bolt, which led to its failure from fatigue cracking.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionApproach
Flight control,slat attachment - corrodedFactor
Flight control,slat attachment - fatigueFactor
Flight control,slat - failure,totalCause
Maintenance,installation - improperManufacturerCause
Inadequate quality controlManufacturerCause

Analysis

During the approach to landing the number six leading edge slat assembly failed. The inboard section of the slat hung down and bent aft. The pilot landed the acft without further incident. Metallurgical analysis of components revealed that a slat track roller bearing contained evidence of corrosion and spalling. Additionally, the slat track bearing bolt that had been installed through the above mentioned bearing had heavy circumferential gouges contained in the surface of a cross-drilled hole at the areas of fatigue initiation. There was also evidence of tearing, typical of damage produced during drilling with a dull drill bit. The airplane had completed a major structural maintenance check 48 flight hours and 28 cycles prior to the incident.

Aircraft

Registration
N571PE
Reported as
Boeing 727-243
Category
Airplane
Serial number
21264
Airframe hours
24,892
Engine
P&W JT8D-9A, 14,500 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Registered owner
People Express Airlines, Inc.
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · November 27, 1987 · 48 hours before
Departed
ELP · El Paso, TX
Destination
IAH · Houston, TX
Flight plan
IFR
Airport
IAH · Houston Intercontinental, runway 14, 12,001 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
34
Certificates
Airline transport, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
6,500 total · 2,000 in this make and model · 200 in the last 90 days

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 11 knots
Visibility
15 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 61 °F
Altimeter
30.00 inHg
Observed at
IAH

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.