FTW93IA242

NTSB incident investigation · Canadair CL-600-2B16 · San Antonio, TX · August 17, 1993

Incident · No injuriesIncident investigationFinal report
Date
August 17, 1993, 09:45 local (14:45 UTC)
Place
San Antonio, TX
Injuries
8 uninjured
Damage
No damage
Phase of flight
Enroute
Aircraft
N392PTCanadair CL-600-2B16
Weather
Visual (VMC) · Day
Status
Completed · report August 17, 1994
Report
Approved by Office Director
FAA report
19930817033479I
Case key
18682

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

The fracture of the rudder quadrant due to stress corrosion. A factor was the manufacturer's improper selection of material.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionCruise - normal
Flight control,rudder - surge
Flt control syst,rudder control - fracturedCause
Flt control syst,rudder control - stress corrosionCause
Material inadequate,improperManufacturerFactor
Precautionary landing - initiatedPilot in command

Analysis

The crew experienced an uncommanded yaw to the right while in cruise flight at FL410 with the auto pilot engaged. A normal landing was made without incident at the intended destination. Examination of the airplane's rudder control revealed that the shaft portion of the rudder quadrant was fractured. Metallurgical evaluation of the fractured surface revealed that the separation of the shaft portion was the result of stress corrosion cracking that initiated from opposite sides of the shaft and progressed inward until about 60% of the shaft cross section cracked due to poor choice of material, improper radius, and excessive torque on the shaft nut.

Factual narrative

On August 17, 1993, at 0945 central daylight time, a Canadair CL-600-2B16, N392PT, experienced an uncommanded yaw while in cruise flight at FL410, near San Antonio, Texas. There were no injuries to the two airline transport rated pilots and their six passengers. Visual meteorological conditions prevailed for the executive flight.

According to the captain, the airplane was in cruise flight at the assigned altitude of FL410 in VMC conditions, with the auto pilot engaged, when the crew noticed an uncommanded yaw to the right without any warning or indication in the cockpit. A normal descent was initiated as the airspeed was reduced to 250 knots. After switching to a secondary flight guidance computer and disconnecting the yaw damper and the auto pilot, the pilots discovered that rudder deflections to the right were not possible.

They continued to the San Antonio International Airport and landed without incident. Examination of the airplane's rudder control system by a Federal Aviation Administration inspector and a manufacturer's representative revealed that the shaft portion of the rudder quadrant was fractured.

Metallurgical evaluation of the fracture surface and associated hardware revealed that the separation of the shaft portion was the result of stress corrosion cracking. The cracking initiated from the opposite sides of the shaft and progressed inward until about 60% of the shaft cross section was cracked. The Metallurgist's Factual Report is an enclosure.

Aircraft

Registration
N392PT
Reported as
Canadair CL-600-2B16 (CL-600-2B1)
Category
Airplane
Serial number
5110
Airframe hours
434
Engine
GE CF34-3A, 9,250 lbs thrust, turbo fan
Damage
No damage
Flight
Executive/Corporate · Part 91
Registered owner
Pet Incorporated
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · May 9, 1993 · 120 hours before
Departed
ALN · Alton, MO
Flight plan
IFR

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
47
Certificate
Airline transport
Airplane ratings
Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
7,000 total · 1,800 in this make and model · 75 in the last 90 days · 30 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Visibility
10 statute miles
Lowest ceiling
None
Temperature
82 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.